CYLINDER HEAD GASKET REMOVAL

PROCEDURE


  1. REMOVE ENGINE STAND

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  2. REMOVE ENGINE HANGER

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  3. REMOVE NO. 1 WATER BY-PASS HOSE

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  4. REMOVE NO. 2 WATER BY-PASS HOSE

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  5. REMOVE INLET HEATER WATER HOSE A

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  6. REMOVE NO. 2 WATER BY-PASS HOSE

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  7. REMOVE AIR CLEANER CAP SUPPORT

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  8. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY

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  9. REMOVE THROTTLE BODY GASKET

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  10. REMOVE EFI FUEL PIPE CLAMP

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  11. REMOVE FUEL TUBE SUB-ASSEMBLY

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  12. REMOVE WIRE HARNESS CLAMP BRACKET

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  13. REMOVE INTAKE MANIFOLD

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  14. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET

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  15. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR

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  16. REMOVE NO. 2 INTAKE MANIFOLD TO HEAD GASKET

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  17. REMOVE EGR VALVE ASSEMBLY

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  18. REMOVE EGR VALVE GASKET

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  19. REMOVE MANIFOLD STAY

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  20. REMOVE EXHAUST MANIFOLD

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  21. REMOVE EXHAUST MANIFOLD TO HEAD GASKET

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  22. REMOVE INLET EGR GASKET

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  23. REMOVE WATER BY-PASS PIPE

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  24. REMOVE OIL LEVEL DIPSTICK SUB-ASSEMBLY

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  25. REMOVE OIL LEVEL DIPSTICK GUIDE

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  26. REMOVE OIL LEVEL DIPSTICK GUIDE O-RING

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  27. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

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  28. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE O-RING

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  29. REMOVE CRANKSHAFT POSITION SENSOR

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  30. REMOVE NO. 1 IGNITION COIL

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  31. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

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  32. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

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  33. REMOVE CYLINDER HEAD COVER GASKET

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  34. SET NO. 1 CYLINDER TO TDC/EXHAUST

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  35. REMOVE OIL PAN SUB-ASSEMBLY

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  36. REMOVE ENGINE WATER PUMP ASSEMBLY

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  37. REMOVE OIL FILTER BRACKET

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  38. REMOVE CRANKSHAFT PULLEY

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  39. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY

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  40. REMOVE TIMING CHAIN COVER OIL SEAL

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  41. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

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  42. REMOVE TIMING CHAIN TENSION ARM

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  43. REMOVE CHAIN SUB-ASSEMBLY

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  44. REMOVE TIMING CHAIN GUIDE

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  45. REMOVE CAMSHAFT TIMING SPROCKET ASSEMBLY

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  46. REMOVE CAMSHAFT BEARING CAP

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  47. REMOVE NO. 2 CAMSHAFT

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  48. REMOVE CAMSHAFT

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  49. REMOVE CYLINDER HEAD SUB-ASSEMBLY

    A01VIP5E01

    1. Using an 8 mm bi-hexagon wrench, uniformly loosen and remove the 8 cylinder head bolts in several steps in the sequence shown in the illustration.

      Note

      Cylinder head sub-assembly warpage or cracking may result from removing the bolts in the wrong order.

    2. Remove the 8 plate washers from the cylinder head sub-assembly.

      Note

      Do not drop the washers into the cylinder head sub-assembly.

  50. REMOVE CYLINDER HEAD GASKET

    A01VJ5W

    1. Remove the cylinder head gasket from the cylinder block sub-assembly.