CYLINDER HEAD GASKET REMOVAL

PROCEDURE


  1. REMOVE ENGINE ASSEMBLY

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  2. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

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  3. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

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  4. REMOVE WATER BY-PASS HOSE ASSEMBLY

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  5. REMOVE AIR CLEANER CAP SUPPORT

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  6. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY

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  7. REMOVE INTAKE MANIFOLD STAY

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  8. REMOVE INTAKE MANIFOLD

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  9. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR

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  10. REMOVE EGR VALVE ASSEMBLY

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  11. REMOVE ENGINE OIL LEVEL DIPSTICK SUBASSEMBLY

  12. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

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  13. REMOVE EGR INLET EXHAUST MANIFOLD PLATE

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  14. REMOVE MANIFOLD STAY

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  15. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

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  16. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

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  17. REMOVE CRANKSHAFT POSITION SENSOR

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  18. REMOVE NO. 1 IGNITION COIL

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  19. REMOVE WIRE HARNESS CLAMP BRACKET

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  20. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

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  21. REMOVE NO. 1 WATER BY-PASS PIPE

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  22. SET NO. 1 CYLINDER TO TDC/EXHAUST

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  23. REMOVE OIL PAN SUB-ASSEMBLY (for TMC Made)

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  24. REMOVE OIL PAN SUB-ASSEMBLY (for TMMF Made)

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  25. REMOVE ENGINE WATER PUMP ASSEMBLY

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  26. REMOVE OIL FILTER BRACKET

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  27. REMOVE CRANKSHAFT PULLEY

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  28. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY

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  29. REMOVE TIMING CHAIN COVER OIL SEAL

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  30. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

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  31. REMOVE TIMING CHAIN TENSION ARM

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  32. REMOVE CHAIN SUB-ASSEMBLY

  33. REMOVE CRANKSHAFT TIMING SPROCKET

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  34. REMOVE TIMING CHAIN GUIDE

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  35. REMOVE CAMSHAFT TIMING SPROCKET ASSEMBLY

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  36. REMOVE CAMSHAFTS

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  37. REMOVE CYLINDER HEAD SUB-ASSEMBLY

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  38. REMOVE CYLINDER HEAD GASKET

    A01VEQ1

    1. Remove the cylinder head gasket.