ECD SYSTEM(w/o DPF), Diagnostic DTC:P0087, P0088, P0191, P1229, P1272

DTC Code DTC Name
P0087 Fuel Rail / System Pressure - Too Low
P0088 Fuel Rail / System Pressure - Too High
P0191 Fuel Rail Pressure Sensor Circuit Range / Performance
P1229 Fuel Pump System
P1272 Fuel Pressure Regulator System Malfunction

DESCRIPTION

With a cold engine, the internal pressure of the common rail is regulated by the pressure control valve. With a warm engine, it is regulated by the suction control valve. When the engine is running with light load, it is regulated by both the pressure control valve and the suction control valve of the supply pump.

Based on signals from the ECM, the pressure control valve opens when sudden deceleration occurs to prevent the fuel pressure from becoming too high.

A01VLOEE09

Related Data List
DTC No. Data List

P0087

P0088

P0191

P1229

P1272


  • Target Common Rail Pressure

  • Fuel Press

  • Target Pump SCV Current

  • Fuel Temperature

  • Engine Speed

  • MAF

  • MAP

  • Vehicle Speed

  • Coolant Temp.

Tech Tips

When the engine is running, the actual common rail internal pressure (Fuel Press) follows the target common rail internal pressure (Target Common Rail Pressure). Under a stable condition such as idling, Fuel Press is within +/-10000 kPa of Target Common Rail Pressure.

Tech Tips


  • If DTC P0087, P0088, P0191, P1229 or P1272 is stored, the following symptoms may appear.


    • Lack of power or engine stall due to fail-safe operation

  • If the Fuel Press is 175000 kPa or more.


    • Combustion noise worsens

  • If the Fuel Press is 15000 kPa or less.


    • Difficult to start

  • If the Fuel Press is more than "Target Common Rail Pressure +20000 kPa".


    • Combustion noise worsens

  • If the Fuel Press is less than "Target Common Rail Pressure -20000 kPa".


    • Difficult to start

    • Poor acceleration

    • Engine stall

WIRING DIAGRAM

Refer to DTC P0090 Click here

Refer to DTC P1228 Click here

CAUTION / NOTICE / HINT

Note


  • When replacing the ECM and/or injector assembly, the ECM needs Registration and Initialization Click here.

  • Inspect the fuses for circuits related to this system before performing the following inspection procedure.

Tech Tips


  • When the ECM must be replaced, before replacing the ECM, perform the "Learning Values Save" function using the intelligent tester. Then after installing the new ECM, perform all of the initialization/registrations for the "Learning Values Write" function by following the instructions shown on the tester display.

  • Read freeze frame data using the intelligent tester. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, and other data from the time the malfunction occurred.

  • If the value of "Target Pump SCV Current" in the freeze frame data exceeds 1530 mA, the supply pump assembly may have a malfunction.

  • Before starting the inspection procedure, check the following items of freeze frame data carefully for identifying the cause of the malfunction, and in judging whether it was temporary or not.


    • Target Common Rail Pressure

    • Fuel Press

    • Target Pump SCV Current

    • Fuel Temperature

    • Engine Speed

    • MAF

    • MAP

    • Vehicle Speed

    • Coolant Temp.

PROCEDURE


  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P0087, P0088, P0191, P1229 OR P1272)


    1. Connect the intelligent tester to the DLC3.

    2. Turn the ignition switch to ON and turn the tester on.

    3. Enter the following menus: Powertrain / Engine and ECT / DTC.

    4. Record the stored DTCs and Freeze Frame Data.

      Result
      Result Proceed to
      DTC P0087, P0088, P0191, P1229 or P1272 A
      DTC P0087, P0088, P0191, P1229 or P1272 and other DTCs B

      Tech Tips

      If any DTCs other than P0087, P0088, P0191, P1229 or P1272 are output, troubleshoot those DTCs first.


    B
    A
  2. CHECK FUEL RECEIVER GAUGE (AMOUNT OF FUEL)


    1. Check if the fuel level is low.

      Result
      Result Proceed to
      Low fuel level warning light blinks A
      Low fuel level warning light does not blink B

    B
    A
  3. ADD FUEL


    NEXT
  4. BLEED AIR FROM FUEL SYSTEM


    1. Bleed air from fuel system Click here.


    NEXT
  5. CHECK WHETHER DTC OUTPUT RECURS (DTC P0087, P0088, P0191, P1229 OR P1272)


    1. Connect the intelligent tester to the DLC3.

    2. Turn the ignition switch to ON and turn the tester on.

    3. Clear the DTCs Click here.

    4. Turn the ignition switch off and wait for 30 seconds.

    5. If the DTC P1272 is stored in the result of Step 1, perform the (A) to (C) confirmation driving pattern process. If the result of Step 1 is other than DTC P1272, perform the (D) to (F) confirmation driving pattern process.

    6. Start the engine when the fuel temperature is 15°C (59°F) or less. (A)

    7. Drive the vehicle in 2nd gear. (B)

      CAUTION:

      When performing the confirmation driving pattern, obey all speed limits and traffic laws.

    8. Fully depress the accelerator pedal, and then fully release it from engine speed of 3000 rpm or more. (C)

    9. Allow the engine to idle until the engine coolant temperature reaches 75°C (167°F) or more. (D)

    10. Drive the vehicle in 2nd gear. (E)

    11. Fully depress the accelerator pedal, and then fully release it from engine speed of 3000 rpm or more. (F)

    12. Enter the following menus: Powertrain / Engine and ECT / DTC.

    13. Read the DTCs.

      Tech Tips


      • Take a snapshot under a stable condition such as idling, confirm that Fuel Press is within +/-10000 kPa of Target Common Rail Pressure.

      • Perform the following procedure using the tester to determine whether or not the DTC judgment has been carried out.


      1. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.

      2. Input DTC P0087, P0088, P0191, P1229 or P1272.

      3. Check that STATUS is NORMAL. If STATUS is INCOMPLETE or N/A, repeat the confirmation driving pattern process.

        Result
        Result Proceed to
        NORMAL A
        ABNORMAL B

    A
    B
  6. CLEAR DTC


    1. Connect the intelligent tester to the DLC3.

    2. Turn the ignition switch to ON and turn the tester on.

    3. Clear the DTCs Click here.


    NEXT
  7. CHECK ENGINE STARTING CONDITION

    OK
    The engine can be started within 4 seconds.

    Note

    Just after starting the engine, visually check for fuel leaks from the supply pump assembly, the injector assemblies, the common rail assembly, and the fuel pipes in high-pressure areas.


    OK
    NG
  8. BLEED AIR FROM FUEL SYSTEM


    1. Bleed air from fuel system Click here.


    NEXT
  9. CHECK ENGINE STARTING CONDITION


    1. Check whether the engine can be started.

      OK
      The engine can be started.

    OK
    NG
  10. CHECK AND REPLACE FUEL INLET LINE


    1. Check the following items (fuel line from fuel tank to supply pump), and repair or replace the malfunctioning part if necessary.


      1. Check for fuel filter clogging.

      2. Check for fuel freezing in the fuel line when the cold condition.

      3. Check for clogging or leaks in the fuel pipe and hose between the fuel tank and supply pump assembly.


    NEXT
  11. CHECK ENGINE STARTING CONDITION


    1. Check whether the engine can be started.

      OK
      The engine can be started.

    OK
    NG
  12. REPLACE SUPPLY PUMP ASSEMBLY (SUCTION CONTROL VALVE)


    1. Replace the supply pump assembly Click here.


    NEXT
  13. BLEED AIR FROM FUEL SYSTEM


    1. Bleed air from fuel system Click here.


    NEXT
  14. CHECK ENGINE STARTING CONDITION


    1. Check whether the engine can be started.

      OK
      The engine can be started.

    OK
    NG
  15. REPLACE COMMON RAIL ASSEMBLY (PRESSURE CONTROL VALVE)


    1. Replace the common rail assembly Click here.


    NEXT
  16. BLEED AIR FROM FUEL SYSTEM


    1. Bleed air from fuel system Click here.


    NEXT
  17. CHECK FREEZE FRAME DATA (TARGET PUMP SCV CURRENT)


    1. Read the value of Target Pump SCV Current in Freeze Frame Data recorded in Step 1.

      Standard Current
      Tester Display (Freeze Frame Data Item) Specified Condition
      Target Pump SCV Current Below 1530 mA

    NG
    OK
  18. CHECK FREEZE FRAME DATA (FUEL PRESS)


    1. Read the value of Fuel Press and Target Common Rail Pressure in Freeze Frame Data recorded in Step 1.

      Standard
      Tester Display (Freeze Frame Data Item) Specified Condition
      Fuel Press Below 175000 kPa
    2. Start the engine and warm it up.

    3. Enter the following menus: Powertrain / Engine and ECT / Data List / Fuel Press and Target Common Rail Pressure.

    4. Check that the Fuel Press is within the specification below.

      Standard
      Fuel Press is within +/-10000 kPa of Target Common Rail Pressure when engine is idling.
      Result
      Result Proceed to

      Both conditions are met:


      • Fuel Press of Freeze Frame Data is 175000 kPa or more

      • Fuel Press is within +/-10000 kPa of Target Common Rail Pressure when engine is idling

      B
      Except above A

    B
    A
  19. CHECK FREEZE FRAME DATA (INJECTION FEEDBACK VAL #1 TO #4)

    Tech Tips

    Perform the procedures below to identify the malfunctioning cylinder.


    1. Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or more.

    2. Allow the engine to idle for 30 seconds or more.

    3. Connect the intelligent tester to the DLC3.

    4. Enter the following menus: Powertrain / Engine and ECT / Data List / Injection Feedback Val #1 to #4.

    5. Read the value.

      Standard
      Tester Display (Data List Item) Engine Condition Specified Condition

      Injection Feedback Val #1

      Injection Feedback Val #2

      Injection Feedback Val #3

      Injection Feedback Val #4

      Idling

      Between -2.0 mm3/st and 2.0 mm3/st


    NG
    OK
  20. PERFORM ACTIVE TEST USING INTELLIGENT TESTER (TEST THE FUEL LEAK)


    1. A01VLQ9E16
      Text in Illustration
      *1 Snapshot Button
      *a Reference

      Connect the intelligent tester to the DLC3.

    2. Turn the ignition switch to ON and turn the tester on.

    3. Enter the following menus: Powertrain / Engine and ECT/ Active Test / Test the Fuel Leak / Data List / Fuel Press, Target Common Rail Pressure and Target Pump SCV Current.

    4. Check the Fuel Press is within +/-10000 kPa of Target Common Rail Pressure when engine is idling and running at 3000 rpm without load.

    5. Take a snapshot with the tester during the Active Test.

      Tech Tips

      Detailed graphs can be displayed by transferring the stored snapshot from the tester to a PC (personal computer) with Intelligent Viewer installed.

    6. Maintain the engine speed of 3500 rpm, and then press the "Start" button.

    7. Measure the difference between the target fuel pressure (Target Common Rail Pressure) and the actual fuel pressure (Fuel Press) when the Active Test /Test the Fuel Leak is performed.

      A01VL4KE01

      Note

      The EPS, ABS and SRS warning lights may blink when the engine speed exceeds 3500 rpm during this test.

      Tech Tips

      To ensure accurate measurements, perform the Active Test with measurements 5 times or more.

      Standard
      The difference between the target fuel pressure and the actual fuel pressure is less than 15000 kPa when the target fuel pressure reaches the maximum value approximately 2 seconds after the Active Test starts.
    8. Read the value of Target Pump SCV Current in Data List when the Active Test / Test the Fuel Leak is performed.

      Standard current
      Target Pump SCV Current is less than 1530 mA.

      Tech Tips

      If the value of Target Pump SCV Current stored in Freeze Frame Data is higher than standard, intermittent sticking of the suction control valve may be the cause of the malfunction.

      Result
      Result Proceed to
      Both results are within standard A
      Difference between target fuel pressure and actual fuel pressure is 15000 kPa or more B
      Target Pump SCV Current value is out of standard range C

      Both conditions are met:


      • Fuel Press is 175000 kPa or more during Active Test at 3500 rpm

      • Fuel Press is within +/-10000 kPa of Target Common Rail Pressure when engine is idling

      D

    A
    B
    C
    D
  21. PERFORM ACTIVE TEST USING INTELLIGENT TESTER (FUEL CUT FOR IDENTIFYING MALFUNCTION)


    1. Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or more.

    2. Connect the intelligent tester to the DLC3.

    3. Turn the tester on.

    4. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Cylinder#1 to #4 Fuel Cut.

    5. Check the four cylinders in sequence to identify a faulty cylinder.

      Tech Tips


      • DTCs may be output after this Active Test. Make sure to check for DTCs after this Active Test. If any DTCs are output, make sure to clear them Click here.

      • If the engine idling remains normal despite cutting off the fuel injection, the cylinder is malfunctioning.


    NEXT
  22. REPLACE INJECTOR ASSEMBLY (INJECTOR OF MALFUNCTIONING CYLINDER)


    1. Replace the injector assembly of the malfunctioning cylinder Click here.


    NEXT
  23. PERFORM REGISTRATION AND INITIALIZATION


    1. Perform registration and initialization Click here.


    NEXT
  24. BLEED AIR FROM FUEL SYSTEM


    1. Bleed air from fuel system Click here.


    NEXT
  25. REPLACE SUPPLY PUMP ASSEMBLY

    Tech Tips

    If the supply pump assembly has already been replaced in step 12, proceed to next step.


    1. Replace the supply pump assembly Click here.


    NEXT
  26. BLEED AIR FROM FUEL SYSTEM


    1. Bleed air from fuel system Click here.


    NEXT
  27. PERFORM ACTIVE TEST USING INTELLIGENT TESTER (TEST THE FUEL LEAK)


    1. A01VLQ9E16
      Text in Illustration
      *1 Snapshot Button
      *a Reference

      Connect the intelligent tester to the DLC3.

    2. Turn the ignition switch to ON and turn the tester on.

    3. Enter the following menus: Powertrain / Engine and ECT/ Active Test / Test the Fuel Leak / Data List / Fuel Press and Target Common Rail Pressure.

    4. Take a snapshot with the tester during the Active Test.

      Tech Tips

      Detailed graphs can be displayed by transferring the stored snapshot from the tester to a PC (personal computer) with Intelligent Viewer installed.

    5. Maintain the engine speed of 3500 rpm, and then press the "Start" button.

    6. Measure the difference between the target fuel pressure (Target Common Rail Pressure) and the actual fuel pressure (Fuel Press) when the Active Test /Test the Fuel Leak is performed.

      A01VL4KE01

      CAUTION:

      The EPS, ABS and SRS warning lights may blink when the engine speed exceeds 3500 rpm during this test.

      Tech Tips

      To ensure accurate measurements, perform the Active Test with measurements 5 times or more.

      Standard
      The difference between the target fuel pressure and the actual fuel pressure is less than 15000 kPa when the target fuel pressure reaches the maximum value approximately 2 seconds after the Active Test starts.
      Result
      Result Proceed to
      Difference between target fuel pressure and actual fuel pressure is 15000 kPa or more A
      Difference between target fuel pressure and actual fuel pressure is less than 15000 kPa B

    B
    A
  28. REPLACE COMMON RAIL ASSEMBLY

    Tech Tips

    If the common rail assembly has already been replaced in step 15, proceed to next step.


    1. Replace the common rail assembly Click here.


    NEXT
  29. BLEED AIR FROM FUEL SYSTEM


    1. Bleed air from fuel system Click here.


    NEXT
  30. CHECK HARNESS AND CONNECTOR (SUCTION CONTROL VALVE - ECM)


    1. Disconnect the suction control valve connector.

    2. Disconnect the ECM connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      B67-2 - B21-12 (PCV) Always Below 1 Ω
      B67-2 or B21-12 (PCV) - Body ground Always 10 kΩ or higher

    NG
    OK
  31. REPLACE SUPPLY PUMP ASSEMBLY

    Tech Tips

    If the supply pump assembly has already been replaced in step 12, proceed to next step.


    1. Replace the supply pump assembly Click here.


    NEXT
  32. BLEED AIR FROM FUEL SYSTEM


    1. Bleed air from fuel system Click here.


    NEXT
  33. REPAIR OR REPLACE HARNESS OR CONNECTOR


    NEXT
  34. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED


    1. Connect the intelligent tester to the DLC3.

    2. Turn the ignition switch to ON and turn the tester on.

    3. Clear the DTCs Click here.

    4. Turn the ignition switch off and wait for 30 seconds.

    5. If the DTC P1272 is stored in the result of Step 1, perform the (A) to (C) confirmation driving pattern process. If the result of Step 1 is other than DTC P1272, perform the (D) to (F) confirmation driving pattern process.

    6. Start the engine when the fuel temperature is 15°C (59°F) or less. (A)

    7. Drive the vehicle in 2nd gear. (B)

      CAUTION:

      When performing the confirmation driving pattern, obey all speed limits and traffic laws.

    8. Fully depress the accelerator pedal, and then fully release it from engine speed of 3000 rpm or more. (C)

    9. Allow the engine to idle until the engine coolant temperature reaches 75°C (167°F) or more. (D)

    10. Drive the vehicle in 2nd gear. (E)

    11. Fully depress the accelerator pedal, and then fully release it from engine speed of 3000 rpm or more. (F)

    12. Enter the following menus: Powertrain / Engine and ECT / DTC.

    13. Confirm that the DTC is not output again.

      Tech Tips

      Perform the following procedure using the tester to determine whether or not the DTC judgment has been carried out.


      1. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.

      2. Input DTC P0087, P0088, P0191, P1229 or P1272.

      3. Check that STATUS is NORMAL. If STATUS is INCOMPLETE or N/A, repeat the confirmation driving pattern process.


    NEXT