REAR BRAKE(for Disc Type) INSTALLATION

PROCEDURE

INSTALL REAR DISC
Text in Illustration

*a Matchmark
1. Align the matchmarks of the disc and axle hub and install the disc.
  
  Note
  
  When replacing the disc, select the position that gives the minimum disc runout.
INSTALL REAR DISC BRAKE CYLINDER MOUNTING
1. Install the disc brake cylinder mounting onto the axle beam with the 2 bolts.
  
  Torque:
  
  57 N*m { 585 kgf*cm, 42 ft.*lbf }
INSTALL REAR DISC BRAKE BUSH DUST BOOT
1. Text in Illustration
  
  *1 Lithium Soap Base Glycol Grease
  
  Apply lithium soap base glycol grease to 2 new dust boots.
  
  Tech Tips
  
  Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bush dust boot.
2. Install the 2 dust boots onto the disc brake cylinder.
INSTALL REAR DISC BRAKE PAD
1. Install the 2 disc brake pads onto the disc brake cylinder mounting.
  
  Note
  
  There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.
INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY
1. When the brake pad is replaced with a new one.
  1. Text in Illustration
    
    *a Press down
    
    Using SST, screw the piston to the end by turning it clockwise as far as possible while pressing down strongly.
    
    SST
    
    09719-77030
    
    Note
    
    Do not damage the piston or cylinder boot.
2. Text in Illustration
  
  *1 Lithium Soap Base Glycol Grease
  
  Apply lithium soap base glycol grease to the slide bolts.
3. Using "TORX" socket wrench T45, install the disc brake cylinder with the 2 slide bolts.
  
  Torque:
  
  28 N*m { 280 kgf*cm, 20 ft.*lbf }
4. Install the 2 slide bolt caps.
INSTALL REAR DISC BRAKE ANTI-RATTLE SPRING
1. Push end A of the spring into the groove of the disc brake cylinder and install spring sliding arm A' onto the disc brake cylinder mounting anchor.
  
  Text in Illustration
  
  *a Sliding Arm A'
  
  *b End A
2. Text in Illustration
  
  *a End B
  
  Push the spring in the direction of the arrow to flex it until end B can be inserted into the groove of the disc brake cylinder.
3. Text in Illustration
  
  *a Sliding Arm B'
  
  *b End b
  
  While pushing end B of the spring into the groove of the disc brake cylinder, flex spring sliding arm B' and install arm B' onto the disc brake cylinder mounting anchor.
4. Make sure that the spring is securely installed.
INSTALL REAR FLEXIBLE HOSE
1. Install the flexible hose with a new union bolt and a new gasket.
  
  Torque:
  
  30 N*m { 310 kgf*cm, 22 ft.*lbf }
  
  Tech Tips
  
  Install the flexible hose lock securely into the lock hole in the disc brake cylinder.
CONNECT PARKING BRAKE CABLE ASSEMBLY
1. Install the casing cap onto the rear disc brake cylinder guide.
2. Connect the cable end to the rear disc brake cylinder operation lever.
BLEED BRAKE LINE

Click here
BLEED CLUTCH LINE (for Manual Transaxle)

for 1KR-FE Click here

for 1NR-FE Click here

for 1ND-TV Click here
INSTALL REAR WHEEL

Torque:

103 N*m { 1050 kgf*cm, 76 ft.*lbf }
INSPECT PARKING BRAKE LEVER TRAVEL

Click here
ADJUST PARKING BRAKE LEVER TRAVEL

Click here

Text in Illustration
*a	Sliding Arm A'
*b	End A

Text in Illustration
*a	Sliding Arm B'
*b	End b