FRONT BRAKE(for GRMN) DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. REMOVE CYLINDER BOOT


    1. B0045B1C01
      *1 Cylinder Boots
      *2 Set Ring
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the 4 set rings and 4 cylinder boots.

      Note

      Be careful not to damage the disc brake cylinder assembly.

  2. REMOVE FRONT DISC BRAKE PISTON


    1. B0045L8C01
      *a Wooden Block

      Install a wooden block between the pistons of the disc brake cylinder assembly to stop them coming out.

    2. Using an air gun, gradually apply compressed air until the 4 front disc brake pistons touch the wooden block.

      CAUTION:

      Do not hold the disc brake cylinder assembly with any part of your hand between the disc brake cylinder assembly and front disc brake piston.

      Note

      Do not allow any brake fluid to spatter.

    3. Remove the wooden block.

    4. Remove the 4 front disc brake pistons.

  3. REMOVE PISTON SEAL


    1. B00487FC01
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the 4 piston seals from the disc brake cylinder assembly.

      Note

      Do not damage the cylinder bore and the seal groove.

  4. REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP


    1. Remove the front disc brake bleeder plug cap from the front disc brake bleeder plug.

  5. REMOVE FRONT DISC BRAKE BLEEDER PLUG


    1. Remove the front disc brake bleeder plug from the disc brake cylinder assembly.