FRONT BRAKE(for TMMF Made) INSTALLATION

PROCEDURE


  1. INSTALL FRONT DISC BRAKE BUSH DUST BOOT


    1. B0045QNE01
      Text in Illustration
      *1 Lithium Soap Base Glycol Grease

      Apply lithium soap base glycol grease to 2 new dust boots.

      Tech Tips

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each front disc brake bush dust boot.

    2. Install the 2 dust boots onto the disc brake cylinder.

  2. INSTALL FRONT DISC BRAKE CYLINDER ASSEMBLY


    1. B00466VE02
      Text in Illustration
      *1 Lithium Soap Base Glycol Grease

      Apply lithium soap base glycol grease to the slide pins.

    2. Using "TORX" socket wrench T45, temporarily install the disc brake cylinder with the 2 slide pins.

      Torque:
      28 N*m  { 280 kgf*cm, 20 ft.*lbf }

    3. Install the 2 slide pin caps.

  3. INSTALL FRONT DISC BRAKE PAD

    B0045FK

    1. Install the brake pad onto the disc brake cylinder mounting.

      Note

      There should be no oil or grease on the friction surfaces of the disc brake pads.

  4. INSTALL FRONT DISC BRAKE ANTI-RATTLE SPRING

    B0046PUE03

    1. Push end A of the spring into the groove of the disc brake cylinder and install spring sliding arm A' onto the disc brake cylinder mounting anchor.

      Text in Illustration
      *a Sliding Arm A'
      *b End A
    2. B0046LYE03
      Text in Illustration
      *a End B

      Push the spring in the direction of the arrow to flex it until end B can be inserted into the groove of the disc brake cylinder.

    3. B00460QE03
      Text in Illustration
      *a Sliding Arm B'
      *b End B

      While pushing end B of the spring into the groove of the disc brake cylinder, flex spring sliding arm B' and install arm B' onto the disc brake cylinder mounting anchor.

    4. B00471A

      Make sure that the spring is securely installed.

  5. INSTALL FRONT DISC

    B0047YME07
    Text in Illustration
    *a Matchmark

    1. Align the matchmarks of the disc and axle hub and install the disc.

      Note

      When replacing the disc, select the position that gives the minimum disc runout.

  6. INSTALL FRONT DISC BRAKE CYLINDER MOUNTING


    1. Install the disc brake cylinder mounting onto the steering knuckle with the 2 bolts.

      Torque:
      107 N*m  { 1089 kgf*cm, 79 ft.*lbf }

  7. INSTALL FRONT FLEXIBLE HOSE


    1. Connect the flexible hose with a new union bolt and a new gasket.

      Torque:
      30 N*m  { 310 kgf*cm, 22 ft.*lbf }

      Tech Tips

      Install the flexible hose lock securely into the lock hole in the disc brake cylinder.

  8. BLEED BRAKE LINE

    Click here

  9. BLEED CLUTCH LINE (for Manual Transaxle)


  10. INSTALL FRONT WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }