FRONT BRAKE(for TMMF Made) REMOVAL

PROCEDURE


  1. REMOVE FRONT WHEEL

  2. DRAIN BRAKE FLUID

    Note

    Immediately wash off any brake fluid that comes into contact with any painted surfaces.

  3. SEPARATE FRONT FLEXIBLE HOSE

    A01VM70

    1. Remove the union bolt and gasket and separate the flexible hose from the disc brake cylinder.

  4. LOOSEN FRONT DISC BRAKE CYLINDER ASSEMBLY

    A01VHFP

    1. Remove the 2 slide pin caps.

    2. A01VKWS

      Using "TORX" socket wrench T45, loosen the 2 slide pins.

  5. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING

    A01VFDH

    1. Remove the 2 bolts and remove the disc brake cylinder mounting from the steering knuckle.

  6. REMOVE FRONT DISC

    A01VFI3E07
    Text in Illustration
    *a Matchmark

    1. Place matchmarks on the disc and axle hub and remove the disc.

  7. REMOVE FRONT DISC BRAKE ANTI-RATTLE SPRING

    A01VIA9

    1. Remove the spring from the disc brake cylinder.

  8. REMOVE FRONT DISC BRAKE PAD

    A01VE48

    1. Remove the brake pad from the disc brake cylinder mounting.

  9. REMOVE FRONT DISC BRAKE CYLINDER ASSEMBLY


    1. Using "TORX" socket wrench T45, remove the 2 slide pins and remove the disc brake cylinder.

  10. REMOVE FRONT DISC BRAKE BUSH DUST BOOT

    A01VITO

    1. Remove the 2 dust boots from the disc brake cylinder.