BRAKE BOOSTER(for TMMF Made RHD) REMOVAL

CAUTION / NOTICE / HINT

Note

Release the vacuum from booster by depressing the brake pedal several times.

Then remove the brake master cylinder from brake booster.

PROCEDURE


  1. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/o Knee Airbag)

    Click here

  2. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

    Click here

  3. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Knee Airbag)

    Click here

  4. REMOVE WINDSHIELD WIPER MOTOR ASSEMBLY

    Click here

  5. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

    Click here

  6. REMOVE FRONT NO. 1 VENTILATOR SEAL


    1. B004741

      Disengage the clamp to remove the front No. 1 ventilator seal.

  7. REMOVE FRONT AIR SHUTTER SEAL RH

    Tech Tips

    Use the same procedure as for the No. 1 ventilator seal.

  8. REMOVE INNER COWL TOP TO COWL BRACE


    1. B0045IT

      Remove the 2 bolts and the inner cowl top to cowl brace.

  9. REMOVE OUTER COWL TOP PANEL


    1. B0045T1

      Disengage the 2 clamps to separate the wire harness.

    2. Remove the 8 bolts and the outer cowl top panel.

      B0045D4

  10. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (When Not Using the Engine Support Bridge for 2ZR-FE)

    Click here

  11. DISCONNECT NO. 2 VENTILATION HOSE (When Using the Engine Support Bridge for 2ZR-FE)

    Click here

  12. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE (When Using the Engine Support Bridge for 2ZR-FE)

    Click here

  13. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY (When Using the Engine Support Bridge for 2ZR-FE)

    Click here

  14. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (When Using the Engine Support Bridge for 2ZR-FE)

    Click here

  15. REMOVE AIR CLEANER BRACKET (When Using the Engine Support Bridge for 2ZR-FE)

    Click here

  16. REMOVE BATTERY (When Using the Engine Support Bridge for 2ZR-FE)

    Click here

  17. REMOVE BATTERY TRAY (When Using the Engine Support Bridge for 2ZR-FE)

    Click here

  18. REMOVE BATTERY CARRIER (When Using the Engine Support Bridge for 2ZR-FE)

    Click here

  19. INSTALL ENGINE HANGERS (When Using the Engine Support Bridge for 2ZR-FE)

    Click here

  20. INSTALL ENGINE SUPPORT BRIDGE (When Using the Engine Support Bridge for 2ZR-FE)

    Click here

  21. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH (When Using the Engine Support Bridge for 2ZR-FE)

    Click here

  22. SEPARATE BRAKE MASTER CYLINDER PUSH ROD CLEVIS

    Click here

  23. DISCONNECT VACUUM SENSOR CONNECTOR (w/ Vacuum Sensor)

    B00465M

    1. Disconnect the vacuum sensor connector.

  24. REMOVE BRAKE BOOSTER ASSEMBLY


    1. B00487W

      Separate the wire harness clamp.

    2. B0046RSC01
      *A for 1KR-FE, 1ND-TV
      *B for 2ZR-FE

      except 2NR-FKE:


      1. Slide the clip and disconnect the vacuum hose from the brake vacuum check valve assembly.

    3. B0046OH

      for 2NR-FKE, CVT:


      1. Slide the 2 clips and disconnect the 2 vacuum hoses from the 2 brake vacuum check valve assemblies.

    4. for 2NR-FKE, Manual Transaxle:


      1. B0045Y7

        Slide the clip and disconnect the vacuum hose from the brake vacuum check valve assembly.

    5. B00475F

      Separate the wire harness clamp and 4 nuts and remove the brake booster assembly.

      Note

      Do not damage the brake tubes.

    6. Remove the gasket from the brake booster assembly.