BRAKE BOOSTER(for TMMF Made LHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE BOOSTER ASSEMBLY


    1. Install a new gasket onto the brake booster assembly.

    2. Temporarily install the brake booster assembly with the 4 nuts.

    3. A01VH6TE02

      Tighten the 4 nuts in the order shown in the illustration.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    4. Install the wire harness bracket with the bolt. (for 1ND-TV)

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    5. Connect the vacuum hose to the vacuum check valve with the clip.

  2. CONNECT VACUUM SENSOR CONNECTOR (w/ Stop And Start System)


    1. Connect the vacuum sensor connector.

  3. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS

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  4. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

    Click here

  5. INSTALL OUTER COWL TOP PANEL

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  6. INSTALL INNER COWL TOP TO COWL BRACE

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  7. INSTALL FRONT NO. 1 VENTILATOR SEAL

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  8. INSTALL FRONT AIR SHUTTER SEAL RH

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  9. INSTALL BRAKE ACTUATOR ASSEMBLY

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  10. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

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  11. INSTALL WINDSHIELD WIPER MOTOR ASSEMBLY

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  12. INSPECT AND ADJUST BRAKE PEDAL HEIGHT

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  13. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

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  14. INSTALL LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

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  15. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/o Knee Airbag)

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  16. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Knee Airbag)

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