BRAKE BOOSTER(for TMMF Made LHD) REMOVAL

CAUTION / NOTICE / HINT

PROCEDURE

1. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Knee Airbag)

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2. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/o Knee Airbag)

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3. REMOVE LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

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4. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

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5. REMOVE WINDSHIELD WIPER MOTOR ASSEMBLY

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6. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

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7. REMOVE BRAKE ACTUATOR ASSEMBLY

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8. REMOVE FRONT NO. 1 VENTILATOR SEAL

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9. REMOVE FRONT AIR SHUTTER SEAL RH

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10. REMOVE INNER COWL TOP TO COWL BRACE

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11. REMOVE OUTER COWL TOP PANEL

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12. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

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13. SEPARATE BRAKE MASTER CYLINDER PUSH ROD CLEVIS

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14. DISCONNECT VACUUM SENSOR CONNECTOR (w/ Stop And Start System)

    
    

    1. 

       Disconnect the vacuum sensor connector.

15. REMOVE BRAKE BOOSTER ASSEMBLY

    
    

    1. 

       Slide the clip and disconnect the vacuum hose from the check valve.

    2. 

       Remove the bolt and separate the wire harness bracket. (for 1ND-TV)

    3. 

       Remove the 4 nuts and brake booster assembly.

       Note

       Do not damage the brake tubes.

    4. Remove the gasket from the brake booster assembly.