BRAKE BOOSTER(for TMC Made RHD) REMOVAL

CAUTION / NOTICE / HINT

Note

Release the vacuum from booster by depressing the brake pedal several times.

Then remove the brake master cylinder from brake booster.

PROCEDURE


  1. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Click here

  2. REMOVE WINDSHIELD WIPER MOTOR ASSEMBLY

    Click here

  3. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

    Click here

  4. REMOVE FRONT NO. 1 VENTILATOR SEAL

    A01VFJ0

    1. Disengage the clamp and remove the front No. 1 ventilator seal.

  5. REMOVE FRONT AIR SHUTTER SEAL RH

    Tech Tips

    Use the same procedure as for the No. 1 ventilator seal.

  6. REMOVE INNER COWL TOP TO COWL BRACE

    A01VKUR

    1. Remove the 2 bolts and the inner cowl top to cowl brace.

  7. REMOVE OUTER COWL TOP PANEL

    A01VF5U

    1. Disengage the 2 clamps and separate the wire harness.

    2. Remove the 8 bolts and the outer cowl top panel.

      A01VM2A

  8. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS

    A01VJ1Y

    1. Remove the brake pedal return spring.

    2. Loosen the push rod clevis lock nut.

    3. Remove the clip and push rod pin and separate the push rod clevis from the brake pedal.

    4. Remove the push rod clevis and push rod lock nut from the brake booster assembly.

  9. DISCONNECT VACUUM SENSOR CONNECTOR (w/ Stop And Start System)

    A01VF9P

    1. Disconnect the vacuum sensor connector.

  10. REMOVE BRAKE BOOSTER ASSEMBLY

    A01VJOT

    1. Slide the clip and disconnect the vacuum hose from the vacuum check valve.

    2. Separate the wire harness clamp.

    3. A01VG9R

      Separate the wire harness clamp and 4 nuts and remove the brake booster assembly.

      Note

      Do not damage the brake tubes.

    4. Remove the gasket from the brake booster assembly.