BRAKE BOOSTER(for TMC Made LHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE BOOSTER ASSEMBLY


    1. Install a new gasket onto the brake booster assembly.

    2. Temporarily install the brake booster assembly with the 4 nuts.

    3. A01VIPVE02

      Tighten the 4 nuts in the order shown in the illustration.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    4. Connect the vacuum hose to the vacuum check valve with the clip.

  2. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

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  3. CONNECT VACUUM SENSOR CONNECTOR (w/ Stop And Start System)


    1. Connect the vacuum sensor connector.

  4. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS

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  5. INSTALL OUTER COWL TOP PANEL


    1. Install the outer cowl top panel with the 8 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Engage the 2 clamps and install the wire harness.

  6. INSTALL INNER COWL TOP TO COWL BRACE


    1. Install the cowl top to cowl brace with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  7. INSTALL FRONT NO. 1 VENTILATOR SEAL


    1. Engage the clip and install the front No. 1 ventilator seal.

  8. INSTALL FRONT AIR SHUTTER SEAL RH

    Tech Tips

    Use the same procedure for the RH and LH sides.

  9. INSTALL BRAKE ACTUATOR ASSEMBLY

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  10. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

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  11. INSTALL WINDSHIELD WIPER MOTOR ASSEMBLY

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  12. INSPECT AND ADJUST BRAKE PEDAL HEIGHT

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  13. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

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