BRAKE BOOSTER(for TMC Made LHD) REMOVAL

CAUTION / NOTICE / HINT

Note

Release the vacuum from booster by depressing the brake pedal several times.

Then remove the brake master cylinder from brake booster.

PROCEDURE


  1. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Click here

  2. REMOVE WINDSHIELD WIPER MOTOR ASSEMBLY

    Click here

  3. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

    Click here

  4. REMOVE BRAKE ACTUATOR ASSEMBLY

    Click here

  5. REMOVE FRONT NO. 1 VENTILATOR SEAL

    A01VKJ6

    1. Disengage the clamp and remove the front No. 1 ventilator seal.

  6. REMOVE FRONT AIR SHUTTER SEAL RH

    Tech Tips

    Use the same procedure as for the No. 1 ventilator seal.

  7. REMOVE INNER COWL TOP TO COWL BRACE

    A01VLXU

    1. Remove the 2 bolts and the inner cowl top to cowl brace.

  8. REMOVE OUTER COWL TOP PANEL

    A01VEB5

    1. Disengage the 2 clamps and separate the wire harness.

    2. Remove the 8 bolts and the outer cowl top panel.

      A01VHKB
  9. SEPARATE BRAKE MASTER CYLINDER PUSH ROD CLEVIS

    Click here

  10. DISCONNECT VACUUM SENSOR CONNECTOR (w/ Stop And Start System)


    1. A01VJHA

      Disconnect the vacuum sensor connector.

  11. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

    Click here

  12. REMOVE BRAKE BOOSTER ASSEMBLY


    1. A01VGB9

      Slide the clip and disconnect the vacuum hose from the check valve.

    2. A01VIPV

      Remove the 4 nuts and brake booster assembly.

      Note

      Do not damage the brake tubes.

    3. Remove the gasket from the brake booster assembly.