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BRAKE BOOSTER(for TMC Made LHD) REMOVAL

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CAUTION / NOTICE / HINT

Note:

Release the vacuum from booster by depressing the brake pedal several times.

Then remove the brake master cylinder from brake booster.

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PROCEDURE


  1. Click here

    REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    (Click here)

  2. Click here

    REMOVE WINDSHIELD WIPER MOTOR ASSEMBLY

    (Click here)

  3. Click here

    REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

    (Click here)

  4. Click here

    REMOVE BRAKE ACTUATOR ASSEMBLY

    (Click here)

  5. Click here

    REMOVE FRONT NO. 1 VENTILATOR SEAL


    1. Disengage the clamp and remove the front No. 1 ventilator seal.

  6. Click here

    REMOVE FRONT AIR SHUTTER SEAL RH

    Tip:

    Use the same procedure as for the No. 1 ventilator seal.

  7. Click here

    REMOVE INNER COWL TOP TO COWL BRACE


    1. Remove the 2 bolts and the inner cowl top to cowl brace.

  8. Click here

    REMOVE OUTER COWL TOP PANEL


    1. Disengage the 2 clamps and separate the wire harness.

    2. A01VHKB

      Remove the 8 bolts and the outer cowl top panel.

  9. Click here

    SEPARATE BRAKE MASTER CYLINDER PUSH ROD CLEVIS

    Click here

  10. Click here

    DISCONNECT VACUUM SENSOR CONNECTOR (w/ Stop And Start System)


    1. A01VJHA

      Disconnect the vacuum sensor connector.

  11. Click here

    SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

    Click here

  12. Click here

    REMOVE BRAKE BOOSTER ASSEMBLY


    1. A01VGB9

      Slide the clip and disconnect the vacuum hose from the check valve.

    2. A01VIPV

      Remove the 4 nuts and brake booster assembly.

      Note:

      Do not damage the brake tubes.

    3. Remove the gasket from the brake booster assembly.