BRAKE MASTER CYLINDER(for TMMF Made RHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/o VSC)


    1. Install a new O-ring onto the brake master cylinder sub-assembly.

    2. Install the brake master cylinder sub-assembly with the 2 new nuts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    3. Using a union nut wrench 10 mm, install the 2 brake tubes onto the brake master cylinder sub-assembly.

      Torque:
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench.

      Click here

    4. Connect the brake fluid level warning switch connector.

  2. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/ VSC)


    1. Install a new O-ring onto the brake master cylinder sub-assembly.

    2. Install the brake master cylinder sub-assembly with the 2 new nuts.

      Torque:
      except 2ZR-FE
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
      for 2ZR-FE
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }

    3. Using a union nut wrench 12 mm, install the 2 brake tubes onto the brake master cylinder sub-assembly.

      Torque:
      19.5 N*m  { 199 kgf*cm, 14 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench.

      Click here

    4. for 2ZR-FE:


      1. Engage the clamp to install the engine room main wire harness.

      2. Install the bolt.

        Torque:
        5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      3. Install the No. 2 engine room relay block with the bolt and nut.

        Torque:
        5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    5. Connect the brake fluid level warning switch connector.

  3. INSTALL CLUTCH RESERVOIR TUBE (for Manual Transaxle)


    1. Connect the clutch reservoir tube with the clip.

  4. BLEED BRAKE LINE

    Click here

  5. BLEED CLUTCH LINE (for Manual Transaxle)