BRAKE BOOSTER(for TMMF Made RHD) INSTALLATION

PROCEDURE

INSTALL BRAKE BOOSTER ASSEMBLY
1. Install a new gasket to the brake booster assembly.
2. Temporary install the brake booster assembly with the 4 nuts.
3. Tighten the 4 nuts in the order shown in the illustration.
  
  Torque:
  
  9.0 N*m { 92 kgf*cm, 80 in.*lbf }
4. Install the wire harness clamp.
5. except 2NR-FKE:
  1. Connect the vacuum hose to the brake vacuum check valve assembly and slide the clip to secure it.
6. for 2NR-FKE, CVT:
  1. Connect the 2 vacuum hoses to the 2 brake vacuum check valve assemblies and slide the 2 clips to secure them.
7. for 2NR-FKE, Manual Transaxle:
  1. Connect the vacuum hose to the brake vacuum check valve assembly and slide the clip to secure it.
INSTALL VACUUM SENSOR CONNECTOR (w/ Vacuum Sensor)
1. Connect the vacuum sensor connector.
INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS

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INSTALL OUTER COWL TOP PANEL
1. Install the outer cowl top panel with the 8 bolts.
  
  Torque:
  
  7.0 N*m { 71 kgf*cm, 62 in.*lbf }
2. Engage the 2 clamps and install the wire harness.
INSTALL INNER COWL TOP TO COWL BRACE
1. Install the cowl top to cowl brace with the 2 bolts.
  
  Torque:
  
  7.0 N*m { 71 kgf*cm, 62 in.*lbf }
INSTALL FRONT NO. 1 VENTILATOR SEAL
1. Engage the clip to install the front No. 1 ventilator seal.
INSTALL FRONT AIR SHUTTER SEAL RH

Tech Tips

Use the same procedure as for the front No. 1 ventilator seal.
INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

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INSTALL WINDSHIELD WIPER MOTOR ASSEMBLY

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INSPECT AND ADJUST BRAKE PEDAL HEIGHT

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INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Knee Airbag)

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INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

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INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/o Knee Airbag)