BRAKE MASTER CYLINDER(for TMMF Made LHD) REMOVAL

CAUTION / NOTICE / HINT

Note

Release the vacuum from booster by depressing the brake pedal several times.

Then remove the brake master cylinder from brake booster.

PROCEDURE


  1. REMOVE CENTER COWL TOP VENTILATOR LOUVER

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  2. DRAIN BRAKE FLUID

    Note

    Immediately wash off any brake fluid that comes into contact with any painted surfaces.

  3. REMOVE BATTERY

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  4. REMOVE BATTERY TRAY

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  5. REMOVE BATTERY CARRIER (for 1KR-FE)

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  6. REMOVE BATTERY CARRIER (for 2NR-FKE)

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  7. REMOVE BATTERY CARRIER (for 1ND-TV)

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  8. SEPARATE CLUTCH RESERVOIR TUBE (for Manual Transaxle)


    1. A00470W

      Slide the clip and disconnect the clutch reservoir tube.

  9. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/o VSC)

    Note


    • The master cylinder requires careful handling. Do not allow the master cylinder to receive any impact, such as from being dropped. Do not reuse a master cylinder that has been dropped.

    • Do not strike or pinch the master cylinder piston, and do not cause any damage to the master cylinder piston by any other means.

    • Release the vacuum from booster by depressing the brake pedal several times. Then remove the brake master cylinder from brake booster.

    • When installing the brake master cylinder sub-assembly onto the brake booster, or when removing the brake master cylinder sub-assembly from the brake booster, make sure that the brake master cylinder sub-assembly is kept horizontal or its tip faces downward (the piston faces upward) to prevent the master cylinder piston from falling off.

    • Do not allow any foreign objects to contaminate the master cylinder piston. If a foreign object gets on the piston, remove it by using a piece of cloth and then apply an even layer of lithium soap based glycol grease around the circumference (sliding part) of the piston.

    • Do not use any other type of grease or fluid.


    1. A0048NI

      Using a union nut wrench 10 mm, separate the 2 brake tubes from the front No. 1 brake tube way.

    2. A004B44

      Using a union nut wrench 10 mm, separate the 6 brake tubes from the brake actuator.

    3. Disconnect the brake fluid level warning switch connector.

    4. A0046X7

      Using a union nut wrench 10 mm, separate the 2 brake tubes from the brake master cylinder sub-assembly.

    5. A0049KW

      Remove the brake master cylinder sub-assembly with the 2 nuts.

    6. Remove the O-ring from the brake master cylinder sub-assembly.

  10. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/ VSC)

    Note


    • The master cylinder requires careful handling. Do not allow the master cylinder to receive any impact, such as from being dropped. Do not reuse a master cylinder that has been dropped.

    • Do not strike or pinch the master cylinder piston, and do not cause any damage to the master cylinder piston by any other means.

    • Release the vacuum from booster by depressing the brake pedal several times. Then remove the brake master cylinder from brake booster.

    • When installing the brake master cylinder sub-assembly onto the brake booster, or when removing the brake master cylinder sub-assembly from the brake booster, make sure that the brake master cylinder sub-assembly is kept horizontal or its tip faces downward (the piston faces upward) to prevent the master cylinder piston from falling off.

    • Do not allow any foreign objects to contaminate the master cylinder piston. If a foreign object gets on the piston, remove it by using a piece of cloth and then apply an even layer of lithium soap based glycol grease around the circumference (sliding part) of the piston.

    • Do not use any other type of grease or fluid.


    1. A0048NI

      Using a union nut wrench 10 mm, separate the 2 brake tubes from the front No. 1 brake tube way.

    2. A0049U4

      Using a union nut wrench 10 mm and union nut wrench 12 mm, separate the 6 brake tubes from the brake actuator.

      Text in Illustration
      A0049LZ Flare Nut 10 mm
      A004864 Flare Nut 12 mm

    3. Disconnect the brake fluid level warning switch connector.

    4. A0046X7

      Using a union nut wrench 12 mm, separate the 2 brake tubes from the brake master cylinder sub-assembly.

    5. A0049KW

      Remove the brake master cylinder sub-assembly with the 2 nuts.

    6. Remove the O-ring from the brake master cylinder sub-assembly.