BRAKE MASTER CYLINDER(for TMC Made LHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (for Manual Transaxle)


    1. Install a new O-ring onto the brake master cylinder sub-assembly.

    2. Install the brake master cylinder sub-assembly with the 2 nuts.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

    3. Using a union nut wrench 12 mm, install the 2 brake tubes onto the brake master cylinder sub-assembly.

      Torque:
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    4. Connect the brake fluid level warning switch connector.

  2. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (for CVT)


    1. Install a new O-ring onto the brake master cylinder sub-assembly.

    2. Install the brake master cylinder sub-assembly with the 2 nuts.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

    3. Using a union nut wrench 12 mm, install the 2 brake tubes onto the brake master cylinder sub-assembly.

      Torque:
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    4. Connect the brake fluid level warning switch connector.

    5. Using a union nut wrench 10 mm and union nut wrench 12 mm, connect the 6 brake tubes to the brake actuator assembly.

      Torque:
      Flare Nut 10 mm
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }
      Flare Nut 12 mm
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    6. Using a union nut wrench 10 mm, connect the 2 brake tubes to the front No. 1 brake tube way.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  3. CONNECT CLUTCH RESERVOIR TUBE (for Manual Transaxle)


    1. Connect the clutch reservoir tube with the clip.

  4. REMOVE BATTERY CARRIER (for 1KR-FE)

  5. INSTALL BATTERY CARRIER (for 1NR-FE)

    Click here

  6. INSTALL BATTERY TRAY

    Click here

  7. INSTALL BATTERY

    Click here

  8. BLEED BRAKE LINE

    Click here

  9. BLEED CLUTCH LINE (for Manual Transaxle)


  10. INSTALL CENTER COWL TOP VENTILATOR LOUVER

    Click here