BRAKE PEDAL(for TMC Made) ADJUSTMENT

PROCEDURE

1. Click here

   INSPECT AND ADJUST BRAKE PEDAL

   
   

   1. Inspect the brake pedal type (for RHD).

      
      

      1. Remove the brake pedal pad.

      2. 

         Measure the dimension A as shown in the illustration to determine the brake pedal type.

         Dimension A
         Brake Pedal Type CVT M/T for RHD Type A 11.9 mm (0.469 in.) 10 mm (0.394 in.) for RHD Type B 18 mm (0.709 in.) 16 mm (0.630 in.)

      3. Install the brake pedal pad.

   2. 

      Inspect the brake pedal height.

      Table 1. Text in Illustration

      *1	Stop Light Switch Assembly
      *2	Push Rod
      *3	Push Rod Lock Nut
      *a	Pedal Height

      Pedal height from floor panel
      Brake Pedal Type Pedal Height for LHD 136 to 146 mm (5.36 to 5.74 in.) for RHD Type A 107.3 to 117.3 mm (4.22 to 4.61 in.) for RHD Type B 111.9 to 121.9 mm (4.41 to 4.80 in.)

      If the pedal height is incorrect, adjust it.

   3. Adjust the brake pedal height.

      
      

      1. Disconnect the connector from the stop light switch.

      2. Turn the stop light switch counterclockwise and remove the stop light switch.

      3. Loosen the push rod lock nut.

      4. Adjust the pedal height by turning the pedal push rod.

         Pedal height from floor panel
         Brake Pedal Type Pedal Height for LHD 136 to 146 mm (5.36 to 5.74 in.) for RHD Type A 107.3 to 117.3 mm (4.22 to 4.61 in.) for RHD Type B 111.9 to 121.9 mm (4.41 to 4.80 in.)

      5. Tighten the push rod lock nut.

         26 N*m

         265 kgf*cm

         19 ft.*lbf

      6. 

         Insert the stop light switch into the adjuster until it just touches the brake pedal.

         Table 2. Text in Illustration

         *1	Adjuster
         *2	Stop Light Switch Assembly
         *3	Brake Pedal

         Note:

         Do not depress the brake pedal.

      7. 

         Make a quarter turn clockwise to install the stop light switch.

         Table 3. Text in Illustration

         *1	Stop Light Switch Assembly
         *a	Stop Light Switch Clearance

         Note:

         Do not depress the brake pedal.

         Tip:

         The turning torque for installing the stop light switch:

         1.5 N*m	15 kgf*cm	13 in.*lbf
         or less

      8. Check the stop light switch clearance.

         Stop light switch clearance
         0.5 to 2.6 mm (0.020 to 0.102 in.)

      9. Connect the connector to the stop light switch.

2. Click here

   INSPECT BRAKE PEDAL FREE PLAY

   
   
   1. 

      Inspect the brake pedal free play.

      Table 4. Text in Illustration

      *a	Pedal Free Play

      
      

      1. Stop the engine and depress the brake pedal several times until there is no vacuum left in the booster.

      2. Push in the pedal until a slight resistance is felt. Measure the distance as shown.

         Pedal free play
         1.0 to 6.0 mm (0.0394 to 0.236 in.)

         If incorrect, troubleshoot the brake system.

3. Click here

   INSPECT BRAKE PEDAL RESERVE DISTANCE

   
   

   1. Inspect the brake pedal reserve distance.

      
      
      1. 

         Release the parking brake lever. With the engine running, depress the pedal and measure the pedal reserve distance as shown.

         Pedal reserve distance from floor panel at 300 N (31 kgf, 67.4 lbf)
         Brake Pedal Type for 1KR-FE for 1NR-FE for LHD More than 84 mm (3.31 in.) More than 87 mm (3.43 in.) for RHD Type A More than 75 mm (2.95 in.) More than 77 mm (3.03 in.) for RHD Type B More than 74 mm (2.91 in.) More than 76 mm (2.99 in.)

         Tip:

         Measure the pedal height between the floor base surface and the pedal as shown in the illustration.

         Table 5. Text in Illustration

         *A	for LHD	*B	for RHD
         *1	Brake Pedal	-	-
         *a	Reserve Distance	-	-
         	Measuring Plane	-	-

         Tip:

         Sound and resistance from the brake booster when the brake pedal is depressed without a vacuum does not indicate a problem.

         If incorrect, troubleshoot the brake system.