BRAKE MASTER CYLINDER(for TMMF Made RHD) REMOVAL

CAUTION / NOTICE / HINT

Note

Release the vacuum from booster by depressing the brake pedal several times.

Then remove the brake master cylinder from brake booster.

PROCEDURE


  1. REMOVE CENTER COWL TOP VENTILATOR LOUVER

    Click here

  2. DRAIN BRAKE FLUID

    Note

    Immediately wash off any brake fluid that comes into contact with any painted surfaces.

  3. REMOVE CLUTCH RESERVOIR TUBE (for Manual Transaxle)


    1. B0045BBC01
      *A except 2ZR-FE
      *B for 2ZR-FE

      Slide the clip and disconnect the clutch reservoir tube.

  4. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/o VSC)

    Note


    • The master cylinder requires careful handling. Do not allow the master cylinder to receive any impact, such as from being dropped. Do not reuse a master cylinder that has been dropped.

    • Do not strike or pinch the master cylinder piston, and do not cause any damage to the master cylinder piston by any other means.

    • Release the vacuum from booster by depressing the brake pedal several times. Then remove the brake master cylinder from brake booster.

    • When installing the brake master cylinder sub-assembly onto the brake booster, or when removing the brake master cylinder sub-assembly from the brake booster, make sure that the brake master cylinder sub-assembly is kept horizontal or its tip faces downward (the piston faces upward) to prevent the master cylinder piston from falling off.

    • Do not allow any foreign objects to contaminate the master cylinder piston. If a foreign object gets on the piston, remove it by using a piece of cloth and then apply an even layer of lithium soap based glycol grease around the circumference (sliding part) of the piston.

    • Do not use any other type of grease or fluid.


    1. Disconnect the brake fluid level warning switch connector.

    2. B0046J7

      Using a union nut wrench 10 mm, separate the 2 brake tubes from the brake master cylinder sub-assembly.

    3. B00478K

      Remove the 2 nuts and brake master cylinder sub-assembly.

    4. Remove the O-ring from the brake master cylinder sub-assembly.

  5. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/ VSC)

    Note


    • The master cylinder requires careful handling. Do not allow the master cylinder to receive any impact, such as from being dropped. Do not reuse a master cylinder that has been dropped.

    • Do not strike or pinch the master cylinder piston, and do not cause any damage to the master cylinder piston by any other means.

    • Release the vacuum from booster by depressing the brake pedal several times. Then remove the brake master cylinder from brake booster.

    • When installing the brake master cylinder sub-assembly onto the brake booster, or when removing the brake master cylinder sub-assembly from the brake booster, make sure that the brake master cylinder sub-assembly is kept horizontal or its tip faces downward (the piston faces upward) to prevent the master cylinder piston from falling off.

    • Do not allow any foreign objects to contaminate the master cylinder piston. If a foreign object gets on the piston, remove it by using a piece of cloth and then apply an even layer of lithium soap based glycol grease around the circumference (sliding part) of the piston.

    • Do not use any other type of grease or fluid.


    1. Disconnect the brake fluid level warning switch connector.

    2. for 2ZR-FE:


      1. B0047N6

        Remove the bolt, nut and separate the No. 2 engine room relay block.

      2. Remove the bolt.

      3. Disengage the clamp to separate the engine room main wire harness.

    3. B0047D1C01
      *A except 2ZR-FE
      *B for 2ZR-FE

      Using a union nut wrench 12 mm, separate the 2 brake tubes from the brake master cylinder sub-assembly.

    4. Remove the 2 nuts and brake master cylinder sub-assembly.

      B0045H4C01
      *A except 2ZR-FE *B for 2ZR-FE

    5. Remove the O-ring from the brake master cylinder sub-assembly.