BRAKE MASTER CYLINDER(for TMMF Made LHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/o VSC)


    1. Install a new O-ring onto the brake master cylinder sub-assembly.

    2. Install the brake master cylinder sub-assembly with the 2 new nuts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    3. Using a union nut wrench 10 mm, install the 2 brake tubes onto the brake master cylinder sub-assembly.

      Torque:
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench.

      Click here

    4. Connect the brake fluid level warning switch connector.

    5. Using a union nut wrench 10 mm, connect the 6 brake tubes to the brake actuator assembly.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench.

      Click here

    6. Using a union nut wrench 10 mm, connect the 2 brake tubes to the front No. 1 brake tube way.

      Torque:
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench.

      Click here

  2. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/ VSC)


    1. Install a new O-ring onto the brake master cylinder sub-assembly.

    2. Install the brake master cylinder sub-assembly with the 2 new nuts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    3. Using a union nut wrench 12 mm, install the 2 brake tubes onto the brake master cylinder sub-assembly.

      Torque:
      19.5 N*m  { 199 kgf*cm, 14 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench.

      Click here

    4. Connect the brake fluid level warning switch connector.

    5. Using a union nut wrench 10 mm and union nut wrench 12 mm, connect the 6 brake tubes to the brake actuator assembly.

      Torque:
      Flare Nut 10 mm
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }
      Flare Nut 12 mm
      19.5 N*m  { 199 kgf*cm, 14 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench.

      Click here

    6. Using a union nut wrench 10 mm, connect the 2 brake tubes to the front No. 1 brake tube way.

      Torque:
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench.

      Click here

  3. CONNECT CLUTCH RESERVOIR TUBE (for Manual Transaxle)


    1. Connect the clutch reservoir tube with the clip.

  4. INSTALL BATTERY CARRIER (for 1KR-FE)

    Click here

  5. INSTALL BATTERY CARRIER (for 2NR-FKE)

    Click here

  6. INSTALL BATTERY CARRIER (for 1ND-TV)

    Click here

  7. INSTALL BATTERY CARRIER (for 2ZR-FE)

    Click here

  8. INSTALL BATTERY TRAY

    Click here

  9. INSTALL BATTERY

    Click here

  10. BLEED BRAKE LINE

    Click here

  11. BLEED CLUTCH LINE (for Manual Transaxle)