BRAKE ACTUATOR(for TMMF Made RHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE ACTUATOR BOLT CUSHION


    1. Install the 3 brake actuator bolt cushions to the brake actuator bracket assembly.

    2. Install the 3 brake actuator case collars to the brake actuator bolt cushion.

  2. INSTALL BRAKE ACTUATOR BRACKET ASSEMBLY


    1. B0046PEE02

      Install the actuator bracket with the 2 nuts and bolt in the sequence shown in the illustration.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      Note


      • Do not remove the hole plug before connecting the brake tube. New actuators are filled with brake fluid.

      • Do not carry an actuator by its connector.

  3. INSTALL BRAKE ACTUATOR ASSEMBLY (w/o VSC)


    1. B00479YE02

      Install the brake actuator with bracket with the 3 bolts in the sequence shown in the illustration.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note

      Do not damage the brake tubes or wire harness.

    2. Install the brake tube clamp onto brake actuator assembly with the bolt.

      Torque:
      4.6 N*m  { 47 kgf*cm, 41 in.*lbf }

    3. Install the brake tube with brake tube clamp.

    4. Using a union nut wrench 10 mm, connect the 6 brake tubes to the brake actuator assembly.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    5. B0047KA

      Connect the brake actuator connector.

      Note


      • Make sure that the connector is locked securely.

      • Make sure that the actuator connector can be connected smoothly. Do not allow entry of water, oil or dirt.

  4. INSTALL BRAKE ACTUATOR ASSEMBLY (w/ VSC)


    1. B0045VPE02

      Install the brake actuator with bracket with the 3 bolts in the sequence shown in the illustration.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note

      Do not damage the brake tubes or wire harness.

    2. Install the brake tube clamp onto brake actuator assembly with the bolt.

      Torque:
      4.6 N*m  { 47 kgf*cm, 41 in.*lbf }

    3. Install the brake tube with brake tube clamp.

    4. Using a union nut wrench 10 mm and union nut wrench 12 mm, connect the 6 brake tubes to the brake actuator assembly.

      Torque:
      Flare Nut 10 mm
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }
      Flare Nut 12 mm
      20 N*m  { 199 kgf*cm, 14 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    5. B0047KA

      Connect the brake actuator connector.

      Note


      • Make sure that the connector is locked securely.

      • Make sure that the actuator connector can be connected smoothly. Do not allow entry of water, oil or dirt.

  5. INSTALL BATTERY CARRIER (for 1KR-FE)

    Click here

  6. INSTALL BATTERY CARRIER (for 2ZR-FE)

    Click here

  7. INSTALL BATTERY CARRIER (for 2NR-FKE)

    Click here

  8. INSTALL BATTERY CARRIER (for 1ND-TV)

    Click here

  9. INSTALL BATTERY TRAY

    Click here

  10. INSTALL BATTERY

    Click here

  11. BLEED BRAKE LINE

    Click here

  12. BLEED CLUTCH LINE (for Manual Transmission)


  13. INSPECT ACTUATOR WITH GTS

    Click here

  14. CHECK AND CLEAR DTC