BRAKE ACTUATOR(for TMMF Made RHD) REMOVAL

PROCEDURE


  1. DRAIN BRAKE FLUID

    Note

    Immediately wash off any brake fluid that comes into contact with any painted surfaces.

  2. REMOVE BATTERY

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  3. REMOVE BATTERY TRAY

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  4. REMOVE BATTERY CARRIER (for 1KR-FE)

    B0046JY

    1. Disengage the 5 wire harness clamps and disconnect the wire harness from the battery carrier.

    2. Remove the 4 bolts and battery carrier.

  5. REMOVE BATTERY CARRIER (for 2NR-FKE)

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  6. REMOVE BATTERY CARRIER (for 2ZR-FE)

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  7. REMOVE BATTERY CARRIER (for 1ND-TV)

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  8. REMOVE BRAKE ACTUATOR ASSEMBLY (w/o VSC)


    1. B00463F

      Release the lock lever and disconnect the brake actuator connector.

      Note

      Be careful not to allow brake fluid to enter the removed connector.

    2. B0047WX

      Using a union nut wrench 10 mm, separate the 6 brake tubes from the brake actuator.

    3. Separate the brake tube from brake tube clamp.

    4. Remove the bolt and brake tube clamp from brake actuator.

    5. B00479Y

      Remove the 3 bolts and brake actuator with bracket.

      Note

      Do not damage the brake tubes or wire harness.

  9. REMOVE BRAKE ACTUATOR ASSEMBLY (w/ VSC)


    1. B00463F

      Release the lock lever and disconnect the brake actuator connector.

      Note

      Be careful not to allow brake fluid to enter the removed connector.

    2. B004661

      Using a union nut wrench 10 mm and union nut wrench 12 mm, separate the 6 brake tubes from the brake actuator.

      Text in Illustration
      B0046MU Flare Nut 10 mm
      B0045SR Flare Nut 12 mm

    3. Separate the brake tube from brake tube clamp.

    4. Remove the bolt and brake tube clamp from brake actuator.

    5. B0045VP

      Remove the 3 bolts and brake actuator with bracket.

      Note

      Do not damage the brake tubes or wire harness.

  10. REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY


    1. B0046PE

      Remove the 2 nuts, bolt and brake actuator bracket.

  11. REMOVE BRAKE ACTUATOR BOLT CUSHION


    1. Remove the 3 brake actuator case collars from the brake actuator bolt cushion.

    2. Remove the 3 brake actuator bolt cushions from the brake actuator bracket assembly.