BRAKE ACTUATOR(for TMC Made LHD) REMOVAL

PROCEDURE


  1. DRAIN BRAKE FLUID

    Note

    Immediately wash off any brake fluid that comes into contact with any painted surfaces.

  2. REMOVE BATTERY

    Click here

  3. REMOVE BATTERY TRAY

    Click here

  4. REMOVE BATTERY CARRIER (for 1KR-FE)

    A004B6H

    1. Disengage the 4 wire harness clamps and disconnect the wire harness from the battery carrier.

    2. Remove the 4 bolts and battery carrier.

  5. REMOVE BATTERY CARRIER (for 1NR-FE)

    Click here

  6. REMOVE BRAKE ACTUATOR ASSEMBLY (except CVT)


    1. A00481ME03
      Text in Illustration
      *1 Lock lever

      Release the lock lever and disconnect the brake actuator connector.

      Note

      Be careful not to allow brake fluid to enter the removed connector.

    2. A004AHO

      Using union nut wrench 10 mm and union nut wrench 12 mm, separate the 6 brake tubes from the brake actuator.

      Text in Illustration
      A0049LZ Flare Nut 10 mm
      A004864 Flare Nut 12 mm
    3. A00498L

      Remove the 3 bolts and brake actuator with bracket from the side member.

      Note

      Do not damage the brake tubes or wire harness.

  7. REMOVE BRAKE ACTUATOR ASSEMBLY (for CVT)


    1. A004AFSE01
      Text in Illustration
      *1 Lock lever

      Release the lock lever and disconnect the brake actuator connector.

      Note

      Be careful not to allow brake fluid to enter the removed connector.

    2. A004AVW

      Using union nut wrench 10 mm, separate the 2 brake tubes from the front No. 1 brake tube way.

    3. A0048LY

      Using union nut wrench 10 mm and union nut wrench 12 mm, separate the 6 brake tubes from the brake actuator.

      Text in Illustration
      A0049LZ Flare Nut 10 mm
      A004864 Flare Nut 12 mm
    4. A004AV8

      Remove the 3 bolts and brake actuator with bracket from the No. 1 brake actuator bracket.

  8. REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY


    1. A0047KL

      Remove the 3 bolts and brake actuator bracket assembly.

  9. REMOVE NO. 1 BRAKE ACTUATOR BRACKET (for CVT)

    A00498W

    1. Remove the 3 bolts and No. 1 brake actuator bracket from the side member.

  10. REMOVE BRAKE ACTUATOR BOLT CUSHION


    1. Remove the 3 brake actuator case collars from the brake actuator bolt cushion.

    2. Remove the 3 brake actuator bolt cushions from the brake actuator bracket assembly.