BRAKE ACTUATOR(for TMMF Made LHD) REMOVAL

PROCEDURE


  1. DRAIN BRAKE FLUID

    Note

    Immediately wash off any brake fluid that comes into contact with any painted surfaces.

  2. REMOVE BATTERY

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  3. REMOVE BATTERY TRAY

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  4. REMOVE BATTERY CARRIER (for 1KR-FE)

    B0045HV

    1. Disengage the 4 wire harness clamps and disconnect the wire harness from the battery carrier.

    2. Remove the 4 bolts and battery carrier.

  5. REMOVE BATTERY CARRIER (for 2NR-FKE)

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  6. REMOVE BATTERY CARRIER (for 2ZR-FE)

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  7. REMOVE BATTERY CARRIER (for 1ND-TV)

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  8. REMOVE BRAKE ACTUATOR ASSEMBLY (w/ VSC)


    1. B00463F

      Release the lock lever and disconnect the brake actuator connector.

      Note

      Be careful not to allow brake fluid to enter the removed connector.

    2. B0045WT

      Using a union nut wrench 10 mm, separate the 2 brake tubes from the front No. 1 brake tube way.

    3. B00485D

      Using a union nut wrench 12 mm, separate the 2 brake tubes from the brake master cylinder.

    4. B0045TM

      Using a union nut wrench 10 mm and union nut wrench 12 mm, separate the 6 brake tubes from the brake actuator.

      Text in Illustration
      B0046MU Flare Nut 10 mm
      B0045SR Flare Nut 12 mm
    5. B0046RF

      Remove the 3 bolts and brake actuator with bracket from the side member.

      Note

      Do not damage the brake tubes or wire harness.

  9. REMOVE BRAKE ACTUATOR ASSEMBLY (w/o VSC)


    1. B00463F

      Release the lock lever and disconnect the brake actuator connector.

      Note

      Be careful not to allow brake fluid to enter the removed connector.

    2. B0045WT

      Using a union nut wrench 10 mm, separate the 2 brake tubes from the front No. 1 brake tube way.

    3. B00485D

      Using a union nut wrench 10 mm, separate the 2 brake tubes from the brake master cylinder.

    4. B0047IS

      Using a union nut wrench 10 mm, separate the 6 brake tubes from the brake actuator.

    5. B0046RF

      Remove the 3 bolts and brake actuator with bracket from the side member.

      Note

      Do not damage the brake tubes or wire harness.

  10. REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY


    1. B0046NS

      Remove the 2 nuts, bolt and brake actuator bracket assembly.

  11. REMOVE BRAKE ACTUATOR BOLT CUSHION


    1. Remove the 3 brake actuator case collars from the brake actuator bolt cushion.

    2. Remove the 3 brake actuator bolt cushions from the brake actuator bracket assembly.