BRAKE ACTUATOR(for TMC Made RHD) REMOVAL

PROCEDURE


  1. DRAIN BRAKE FLUID

    Note

    Immediately wash off any brake fluid that comes into contact with any painted surfaces.

  2. REMOVE BATTERY

    Click here

  3. REMOVE BATTERY TRAY

    Click here

  4. REMOVE BATTERY CARRIER (for 1KR-FE)

    A004BGK

    1. Disengage the 5 wire harness clamps and disconnect the wire harness from the battery carrier.

    2. Remove the 4 bolts and battery carrier.

  5. REMOVE BATTERY CARRIER (for 1NR-FE)

    Click here

  6. REMOVE BRAKE ACTUATOR ASSEMBLY


    1. A00481ME03
      Text in Illustration
      *1 Lock lever

      Release the lock lever and disconnect the brake actuator connector.

      Note

      Be careful not to allow brake fluid to enter the removed connector.

    2. A0049OY

      Using union nut wrench 10 mm and union nut wrench 12 mm, separate the 6 brake tubes from the brake actuator.

      Text in Illustration
      A0049LZ Flare Nut 10 mm
      A004864 Flare Nut 12 mm
    3. A004AD0

      Remove the 3 bolts and brake actuator with bracket.

      Note

      Do not damage the brake tubes or wire harness.

  7. REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY


    1. A0047NY

      Remove the 3 bolts and brake actuator bracket assembly.

  8. REMOVE BRAKE ACTUATOR BOLT CUSHION


    1. Remove the 3 brake actuator case collars from the brake actuator bolt cushion.

    2. Remove the 3 brake actuator bolt cushions from the brake actuator bracket assembly.