CLUTCH SERVICE DATA

Clutch Pedal
Pedal height from floor panel (for LHD) except 1ND-TV 125.2 to 135.2 mm (4.93 to 5.32 in.)
for 1ND-TV 139.4 to 149.4 mm (5.49 to 5.88 in.)
Pedal height from No. 3 dash panel insulator pad (for RHD) except 1ND-TV 125.5 to 135.5 mm (4.94 to 5.33 in.)
for 1ND-TV 135.5 to 145.5 mm (5.33 to 5.73 in.)
Pedal free play - 5.0 to 15.0 mm (0.197 to 0.591 in.)
Push rod play at pedal top - 1.0 to 5.0 mm (0.0394 to 0.197 in.)
Clutch release point from pedal full stroke end position - 25 mm (0.984 in.) or more

Pedal stroke (for LHD)

(Reference)

except 1ND-TV 125 to 135 mm (4.92 to 5.31 in.)
for 1ND-TV 140 to 150 mm (5.51 to 5.91 in.)

Pedal stroke (for RHD)

(Reference)

except 1ND-TV 125 to 135 mm (4.92 to 5.31 in.)
for 1ND-TV 137 to 147 mm (5.39 to 5.79 in.)
Clutch start switch clearance for LHD except 1ND-TV 2.0 to 5.0 mm (0.0787 to 0.197 in.)
for LHD 1ND-TV 2.5 to 5.5 mm (0.0984 to 0.217 in.)
for RHD 2.5 to 5.5 mm (0.0984 to 0.217 in.)
No. 2 clutch start switch clearance (for RHD) except 1ND-TV 1.3 to 4.3 mm (0.0512 to 0.169 in.)
for 1ND-TV 0.5 to 3.5 mm (0.0197 to 0.138 in.)
Clutch Stroke Sensor
Standard voltage (combined dry cell battery voltage of 4.5 V)
1 (VSR1) - 2 (E2R1) Sensor angle: 55° Approximately 4.05 V
Sensor angle: 0° Approximately 2.25 V
Sensor angle: -55° Approximately 0.45 V
4 (VSR2) - 5 (E2R2) Sensor angle: 55° Approximately 4.05 V
Sensor angle: 0° Approximately 2.25 V
Sensor angle: -55° Approximately 0.45 V
Reference voltage (combined dry cell battery voltage of 5.0 +/- 0.3 V)
1 (VSR1) - 2 (E2R1) Sensor angle: 55° Approximately 4.5 V
Sensor angle: 0° Approximately 2.5 V
Sensor angle: -55° Approximately 0.5 V
4 (VSR2) - 5 (E2R2) Sensor angle: 55° Approximately 4.5 V
Sensor angle: 0° Approximately 2.5 V
Sensor angle: -55° Approximately 0.5 V
Clutch Unit
Clutch disc rivet depth Minimum 0.3 mm (0.0118 in.)
Clutch disc runout Maximum 0.8 mm (0.0315 in.)
Clutch cover diaphragm spring wear Maximum depth 0.5 mm (0.0197 in.)
Maximum width 6.0 mm (0.236 in.)
Flywheel runout Maximum 0.1 mm (0.00394 in.)
Clutch cover diaphragm spring tip non-alignment Maximum 0.5 mm (0.0197 in.)
Clutch Pedal Switch
Clutch start switch assembly

Standard resistance

1 - 2

ON (Pushed in) Below 1 Ω
OFF (Released) 10 kΩ or higher
No. 2 clutch start switch assembly

Standard resistance

1 - 2

ON (Pushed in) Below 1 Ω
OFF (Released) 10 kΩ or higher