CLUTCH SERVICE DATA

Clutch Pedal
Pedal height from floor (for LHD) for TMC Made 117.2 to 127.2 mm (4.614 to 5.008 in.)
for TMMF Made except 1ND-TV 121.5 to 131.5 mm (4.783 to 5.177 in.)
for TMMF Made 1ND-TV 135.7 to 145.7 mm (5.343 to 5.736 in.)
Pedal height from floor (for RHD) for TMC Made 144.4 to 154.4 mm (5.685 to 6.079 in.)
for TMMF Made except 1ND-TV 148.7 to 158.7 mm (5.854 to 6.248 in.)
for TMMF Made 1ND-TV 159.3 to 169.3 mm (6.272 to 6.665 in.)
Pedal free play - 5.0 to 15.0 mm (0.197 to 0.591 in.)
Push rod play at pedal top - 1.0 to 5.0 mm (0.039 to 0.197 in.)
Clutch release point from pedal full stroke end position - 25 mm (0.984 in.) or more

Pedal stroke (for LHD)

(Reference)

for TMC Made 120 to 130 mm (4.724 to 5.118 in.)
for TMMF Made except 1ND-TV 125 to 135 mm (4.921 to 5.315 in.)
for TMMF Made 1ND-TV 140 to 150 mm (5.512 to 5.906 in.)

Pedal stroke (for RHD)

(Reference)

for TMC Made 120 to 130 mm (4.724 to 5.118 in.)
for TMMF Made except 1ND-TV 125 to 135 mm (4.921 to 5.315 in.)
for TMMF Made 1ND-TV 137 to 147 mm (5.394 to 5.787 in.)
Clutch start switch clearance for LHD except 1ND-TV 2.0 to 5.0 mm (0.079 to 0.197 in.)
for LHD 1ND-TV 2.5 to 5.5 mm (0.098 to 0.217 in.)
for RHD 2.5 to 5.5 mm (0.098 to 0.217 in.)
No. 2 clutch start switch clearance (for RHD) for TMC Made 2.5 to 5.5 mm (0.098 to 0.217 in.)
for TMMF Made except 1ND-TV 1.3 to 4.3 mm (0.051 to 0.169 in.)
for TMMF Made 1ND-TV 0.5 to 3.5 mm (0.020 to 0.138 in.)
Clutch Stroke Sensor
Standard voltage (combined dry cell battery voltage of 4.5 V)
1 (VSR1) - 2 (E2R1) Sensor angle: 55° Approximately 4.05 V
Sensor angle: 0° Approximately 2.25 V
Sensor angle: -55° Approximately 0.45 V
4 (VSR2) - 5 (E2R2) Sensor angle: 55° Approximately 4.05 V
Sensor angle: 0° Approximately 2.25 V
Sensor angle: -55° Approximately 0.45 V
Reference voltage (combined dry cell battery voltage of 5.0 +/- 0.3 V)
1 (VSR1) - 2 (E2R1) Sensor angle: 55° Approximately 4.5 V
Sensor angle: 0° Approximately 2.5 V
Sensor angle: -55° Approximately 0.5 V
4 (VSR2) - 5 (E2R2) Sensor angle: 55° Approximately 4.5 V
Sensor angle: 0° Approximately 2.5 V
Sensor angle: -55° Approximately 0.5 V
Clutch Unit
Clutch disc rivet depth Minimum 0.3 mm (0.0118 in.)
Clutch disc runout Maximum 0.8 mm (0.0315 in.)
Clutch cover diaphragm spring wear Maximum depth 0.5 mm (0.0197 in.)
Maximum width 6.0 mm (0.236 in.)
Flywheel runout Maximum 0.1 mm (0.00394 in.)
Clutch cover diaphragm spring tip non-alignment Maximum 0.5 mm (0.0197 in.)
Clutch Pedal Switch
Clutch start switch assembly

Standard resistance

1 - 2

ON (Pushed in) Below 1 Ω
OFF (Released) 10 kΩ or higher
No. 2 clutch start switch assembly

Standard resistance

1 - 2

ON (Pushed in) Below 1 Ω
OFF (Released) 10 kΩ or higher