2ZR-FE STARTING SERVICE DATA

Starter Assembly
Tester Connection Condition Specified Condition
Battery positive (+) terminal - Terminal 30 - Terminal 50 11.5 V Below 90 A
Starter Armature Assembly
Tester Connection Condition Specified Condition
Segment - Segment Always Below 1 Ω
Segment - Starter armature core 10 kΩ or higher
Commutator for runout Maximum Runout 0.05 mm (0.00197 in.)
Commutator diameter Standard Diameter 25.0 mm (0.984 in.)
Minimum Diameter 24.0 mm (0.945 in.)
Undercut depth Standard Undercut Depth 0.7 mm (0.0276 in.)
Minimum Undercut Depth 0.2 mm (0.00787 in.)
Starter Brush Holder Assembly
Brush length Standard Length 11.6 mm (0.457 in.)
Minimum Length 7.6 mm (0.299 in.)
Magnet Starter Switch Assembly
Tester Connection Condition Specified Condition
Terminal 50 -Magnet starter switch assembly body Always Below 2 Ω
Engine Switch
Tester Connection Condition Specified Condition
5 (SS1) - 6 (AGND) Not pushed 10 kΩ or higher
1 (SS2) - 6 (AGND)
5 (SS1) - 6 (AGND) Pushed Below 1 Ω
1 (SS2) - 6 (AGND)
- Battery positive (+) →Terminal 9 (SWIL) Battery negative (-) →Terminal 6 (AGND) Illuminates
ST Relay
Tester Connection Condition Specified Condition
3 - 5 Battery voltage not applied to terminals 1 and 2 10 kΩ or higher
Battery voltage applied to terminals 1 and 2 Below 1 Ω