2NR-FKE STARTING SERVICE DATA

for Cold Area Specification Vehicles
Starter assembly Standard current 90 A or less at 11.5 V
Starter armature assembly resistance Segment - Segment Below 1 Ω
Commutator - Armature coil core 10 kΩ or higher
Starter armature assembly commutator length Standard length 3.1 mm (0.122 in.)
Maximum length 3.8 mm (0.150 in.)
Starter brush holder assembly Brush length Standard length 9.0 mm (0.354 in.)
Minimum length 4.0 mm (0.157 in.)
Starter brush holder assembly resistance Positive (+) brush - Negative (-) brush 10 kΩ or higher
Repair service starter kit Resistance Terminal 50 - Terminal C Below 1 Ω
Terminal 50 - Magnet switch body Below 2 Ω
Snap ring length Maximum length 5.0 mm (0.197 in.)
except Cold Area Specification Vehicles
Starter assembly Standard current Below 90 A at 11.5 V
Starter armature assembly resistance Segment - Segment Below 1 Ω
Segment - Coil Core 10 kΩ or higher
Starter armature assembly circumference Maximum runout 0.05 mm (0.00197 in.)
Starter armature assembly commutator diameter Standard diameter 25.0 mm (0.9843 in.)
Minimum diameter 24.0 mm (0.9449 in.)
Starter armature assembly undercut depth Standard depth 0.7 mm (0.0276 in.)
Minimum depth 0.2 mm (0.0079 in.)
Starter brush holder assembly Brush length Standard length 11.6 mm (0.4567 in.)
Minimum length 7.6 mm (0.2992 in.)
Magnet starter switch assembly resistance Terminal 50 - Body Below 2Ω
for Transaxle CVT with Stop and Start System
Starter assembly Standard current Below 130 A at 11.5 V
Starter armature assembly resistance Segment - Segment Below 1 Ω
Segment - Coil Core 10 kΩ or higher
Starter armature assembly circumference Maximum runout 0.05 mm (0.00197 in.)
Starter armature assembly commutator diameter Standard diameter 29 mm (1.1417 in.)
Minimum diameter 28 mm (1.1024 in.)
Starter armature assembly undercut depth Standard depth 0.7 mm (0.0276 in.)
Minimum depth 0.2 mm (0.0079 in.)
Starter brush holder assembly Brush length Standard length 14.4 mm (0.567 in.)
Minimum length 9 mm (0.354 in.)
Starter brush holder assembly resistance A - B 10 kΩ or higher
A - C
B - D
C - D
A - D Below 1 Ω
B - C
Starter brush holder assembly brush spring load Standard spring load 22.3 to 27.3 N (2.27 to 2.78 kgf, 5.01 to 6.14 lbf)
Minimum spring load 13.8 N (1.41 kgf, 3.1 lbf)
Magnet starter switch assembly resistance Terminal SL1 - Magnet switch body Below 1 Ω
Terminal SL2 - Magnet switch body Below 2 Ω
for Transaxle M/T with Stop and Start System
Starter assembly Standard current 100 A or less at 11.5 V
Starter armature assembly resistance Segment - Segment Below 1 Ω
Segment - Coil Core 10 kΩ or higher
Starter armature assembly circumference Maximum runout 0.05 mm (0.00197 in.)
Starter armature assembly commutator diameter Standard diameter 29 mm (1.1417 in.)
Minimum diameter 28 mm (1.1024 in.)
Starter armature assembly undercut depth Standard depth 0.7 mm (0.0276 in.)
Minimum depth 0.2 mm (0.0079 in.)
Starter brush holder assembly Brush length Standard length 14.4 mm (0.567 in.)
Minimum length 9 mm (0.354 in.)
Starter brush holder assembly resistance A - B 10 kΩ or higher
A - C
B - D
C - D
A - D Below 1 Ω
B - C
Starter brush holder assembly brush spring load Standard spring load 22.3 to 27.3 N (2.27 to 2.78 kgf, 5.01 to 6.14 lbf)
Minimum spring load 13.8 N (1.41 kgf, 3.1 lbf)
Magnet starter switch assembly resistance Terminal 50 - Terminal C Below 1 Ω
Terminal 50 - Magnet switch body Below 2 Ω
Engine Switch
Tester Connection Condition Specified Condition
5 (SS1) - 6 (AGND) Not pushed 10 kΩ or higher
1 (SS2) - 6 (AGND)
5 (SS1) - 6 (AGND) Pushed Below 1 Ω
1 (SS2) - 6 (AGND)
Battery positive (+) →Terminal 9 (SWIL) Battery negative (-) →Terminal 6 (AGND) Illuminates
Ignition or Starter Switch Assembly
Tester Connection Condition Specified Condition
Between each terminal LOCK 10 kΩ or higher
2 (ACC) - 4 (AM1) ACC Below 1 Ω
1 (IG1) - 2 (ACC) - 4 (AM1) ON Below 1 Ω
5 (AM2) - 6 (IG2)
1 (IG1) - 3 (ST1) - 4 (AM1) START Below 1 Ω
5 (AM2) - 6 (IG2) - 7 (ST2)
ST/ST NO. 2 Relay
Tester Connection Condition Specified Condition
3 - 5 Battery voltage not applied to terminals 1 and 2 10 kΩ or higher
Battery voltage applied to terminals 1 and 2 Below 1 Ω