1ND-TV ENGINE MECHANICAL(w/ DPF) TORQUE SPECIFICATIONS

DRIVE BELT
Part Tightened N*m kgf*cm ft.*lbf
Engine under cover LH x Body 5.0 51 44 in.*lbf
VALVE CLEARANCE
Part Tightened N*m kgf*cm ft.*lbf
Valve adjusting screw x Lock nut with SST 13 133 10
without SST 20 204 15
Wiring harness clamp bracket x Cylinder head cover sub-assembly 8.4 85 74 in.*lbf
CAMSHAFT
Part Tightened N*m kgf*cm ft.*lbf
Camshaft bearing cap x Cylinder head sub-assembly 19 194 14
Water by-pass pipe sub-assembly x No. 2 turbocharger stay, Cylinder head sub-assembly, Cylinder block sub-assembly, Water inlet housing 9.0 92 80 in.*lbf
FRONT CRANKSHAFT OIL SEAL
Part Tightened N*m kgf*cm ft.*lbf
Crankshaft damper sub-assembly x Crankshaft 210 2141 155
Stud bolt x Engine mounting bracket RH 10 102 7
Engine mounting insulator sub-assembly RH x Body Bolt A and Nut C 52 530 38
Bolt B and Nut D 88 897 65
Engine mounting stay x Engine mounting insulator sub-assembly RH, Engine mounting bracket RH 88 897 65
Center engine under cover x Body 5.0 51 44 in.*lbf
Front wheel x Front axle 103 1050 76
ENGINE ASSEMBLY
Part Tightened N*m kgf*cm ft.*lbf
No. 1 engine hanger x Cylinder head sub-assembly 40 408 30
No. 2 engine hanger x Cylinder head sub-assembly 50 510 37
Engine mounting insulator sub-assembly RH x Body 52 530 38
Engine mounting insulator LH x Body 52 530 38
Flywheel sub-assembly x Crankshaft 1st 49 500 36
2nd Turn 90° Turn 90° Turn 90°
Cylinder block side cover x Cylinder block sub-assembly 7.0 71 62 in.*lbf
Manifold support bracket x Cylinder block sub-assembly 37 377 27
Exhaust manifold x Turbocharger sub-assembly, No. 1 converter support bracket, manifold stay, No. 2 converter support bracket Bolt 37 377 27
Nut 26 265 19
Wiring harness clamp bracket x Timing chain cover assembly 9.0 92 82 in.*lbf
Engine assembly x Manual transaxle assembly for Flange bolt 37 377 27
for Bolt with washer 33 337 24
Engine wire x Engine assembly, Manual transaxle assembly Bolt A 8.4 85 74 in.*lbf
Bolt B 9.8 100 87 in.*lbf
Bolt C 13 130 9
No. 2 air tube assembly x Cylinder block sub-assembly 11 112 8
No. 2 air tube assembly hose clamp 6.0 61 53 in.*lbf
Engine mounting insulator LH x Engine mounting bracket LH 52 530 38
Engine mounting insulator sub-assembly RH x Engine mounting bracket RH Bolt and Nut B 88 897 65
Nut A 52 530 38
Engine mounting stay x Engine mounting insulator sub-assembly RH x Engine mounting bracket RH 88 897 65
Front suspension crossmember sub-assembly x Body Bolt A 87 887 64
Bolt B 151 1540 111
Bolt C 98 999 72
Bolt of Engine moving control rod 120 1224 89
Oil pan cover x Oil pan sub-assembly 7.0 71 62 in.*lbf
Engine wire x Body 8.4 85 74 in.*lbf
No. 1 air tube x Air tube support 20 199 14
No. 1 air hose clamp 6.0 61 53 in.*lbf
Engine wire x No. 1 air tube 8.4 85 74 in.*lbf
No. 3 air hose clamp 6.0 61 53 in.*lbf
No. 2 air hose clamp 6.0 61 53 in.*lbf
Battery carrier x Engine mounting insulator LH, Body 17 175 13
Battery clamp x Battery carrier 3.5 36 31 in.*lbf
Positive battery terminal x Battery 5.4 55 48 in.*lbf
Air cleaner bracket x Body 20 199 14
Negative battery terminal x Battery 5.4 55 48 in.*lbf
Radiator reserve tank bracket x Engine mounting insulator sub-assembly RH 20 199 14
Engine under cover RH x Body 5.0 51 44 in.*lbf
Engine under cover LH x Body 5.0 51 44 in.*lbf
Center engine under cover x Body 5.0 51 44 in.*lbf
Front wheel x Front axle 103 1050 76
ENGINE UNIT
Part Tightened N*m kgf*cm ft.*lbf
Stud bolt x Oil pan sub-assembly Stud bolt A 5.0 51 44 in.*lbf
Stud bolt B 10 102 7
Oil pan sub-assembly x Cylinder block sub-assembly 21 214 15
Engine oil level sensor x Oil pan sub-assembly 11 112 8
No. 2 oil pan sub-assembly x Oil pan sub-assembly 9.0 92 80 in.*lbf
Oil pan drain plug x No. 2 oil pan sub-assembly 38 387 28
Oil filter bracket sub-assembly x Oil pan sub-assembly 21 214 15
Oil cooler assembly x Oil filter bracket sub-assembly 21 214 15
Oil filter cap assembly with element x Oil filter bracket sub-assembly 25 255 18
Cylinder head sub-assembly x Cylinder block sub-assembly 1st 50 510 37
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°
4th Turn 90° Turn 90° Turn 90°
Oil pump drive shaft gear x Oil pump assembly 30 306 22
Camshaft timing sprocket and No. 2 crank angle sensor plate x Camshaft 20 204 15
No. 1 chain vibration damper x Cylinder head sub-assembly, Cylinder block sub-assembly 21 214 15
No. 1 chain tensioner assembly x Cylinder block sub-assembly 21 214 15
Water inlet housing x Timing chain cover assembly 9.0 92 80 in.*lbf
Oil check valve sub-assembly x Timing chain cover assembly 9.0 92 80 in.*lbf
Timing chain cover assembly x Cylinder head sub-assembly, Cylinder block sub-assembly, Oil pan sub-assembly Bolt A, B and Nut 18 184 13
Bolt C 31 316 23
Oil pressure switching valve assembly x Timing chain cover assembly 9.0 92 80 in.*lbf
Camshaft position sensor x Timing chain cover assembly 7.0 71 62 in.*lbf
No. 2 timing chain cover x Timing chain cover assembly 9.0 82 80 in.*lbf
Engine mounting bracket RH x Timing chain cover assembly 55 561 41
Cylinder head cover sub-assembly x Cylinder head sub-assembly 10 102 7
Engine oil pressure sender gauge assembly x Oil pan sub-assembly 15 153 11
Water inlet x Water inlet housing 9.0 92 80 in.*lbf
Water outlet sub-assembly x Cylinder head sub-assembly 11 112 8
Engine coolant temperature sensor x Water outlet sub-assembly 20 204 15
No. 2 oil pan cover silencer x Oil pan sub-assembly 7.0 71 62 in.*lbf
Oil pan cover x Oil pan sub-assembly 7.0 71 62 in.*lbf
No. 2 turbocharger stay x Cylinder head sub-assembly 37 377 27
Wiring harness bracket x Timing chain cover assembly 8.4 85 74 in.*lbf
V-ribbed belt tensioner assembly x Timing chain cover assembly 24 245 18
Vacuum pump assembly x Cylinder head sub-assembly 21 214 15
Water inlet pipe x Cylinder block sub-assembly 9.0 92 80 in.*lbf
Water by-pass pipe sub-assembly x No. 2 turbocharger stay, Cylinder head sub-assembly, Cylinder block sub-assembly, Water inlet housing 9.0 92 80 in.*lbf
Common rail assembly x Cylinder head sub-assembly 21 214 15
Glow plug assembly x Cylinder head sub-assembly 13 127 9
No. 1 glow plug connector x Glow plug assembly 2.2 22 19 in.*lbf
Supply pump assembly x Cylinder head assembly, No. 3 camshaft bearing cap 21 214 15
Fuel pump protector x Supply pump assembly 10 105 8
No. 2 nozzle leakage pipe x Fuel pump protector, Cylinder head cover sub-assembly Bolt A 21 214 15
Bolt B 9.0 92 80 in.*lbf
No. 1 fuel hose x Supply pump assembly 20 204 15
No. 1 nozzle holder clamp 19 194 14
No. 4 injection pipe sub-assembly x Injector assembly, Common rail assembly 28 286 21
Fuel inlet pipe sub-assembly x Supply pump assembly, Common rail assembly 28 286 21
No. 2 injection pipe clamp x Fuel inlet pipe sub-assembly, No. 4 injection pipe sub-assembly 5.0 51 44 in.*lbf
No. 3 injection pipe sub-assembly x Injector assembly, Common rail assembly 28 286 21
No. 2 injection pipe sub-assembly x Injector assembly, Common rail assembly 28 286 21
No. 1 injection pipe sub-assembly x Injector assembly, Common rail assembly 28 286 21
Intake air connector with diesel throttle body assembly x Cylinder head sub-assembly 23 235 17
Engine oil level dipstick guide sub-assembly x Intake air connector 9.0 92 80 in.*lbf
Wiring harness clamp bracket x Cylinder head cover sub-assembly 8.4 85 74 in.*lbf
No. 1 EGR cooler bracket x Cylinder head sub-assembly 23 235 17
EGR with cooler pipe assembly x Electric EGR control valve assembly, No. 1 EGR cooler bracket, Cylinder head sub-assembly 23 235 17
Generator bracket x Cylinder block sub-assembly 40 407 30
Generator assembly x Engine mounting bracket RH, generator bracket 54 551 40
Engine cover bracket x Engine mounting bracket RH 21 214 15
CYLINDER HEAD
Part Tightened N*m kgf*cm ft.*lbf
Stud bolt x Cylinder head sub-assembly Stud bolt A 10 102 7
Stud bolt B 15 153 11
Stud bolt C, D 5.0 51 44 in.*lbf
No. 1 with head taper screw plug x Cylinder head sub-assembly 25 255 18
Valve rocker arm pivot x Cylinder head sub-assembly 30 306 22
CYLINDER BLOCK
Part Tightened N*m kgf*cm ft.*lbf
Connecting rod cap x Connecting rod 1st 15 153 11
2nd Turn 90° Turn 90° Turn 90°
Crankshaft bearing cap x Cylinder block sub-assembly 1st 60 612 44
2nd Turn 90° Turn 90° Turn 90°
Stud bolt x Cylinder block sub-assembly 6.0 61 53 in.*lbf
No. 1 oil nozzle sub-assembly x Cylinder block sub-assembly 9.0 92 80 in.*lbf
Tube connector x Cylinder block sub-assembly 25 255 18