ECD SYSTEM(w/ DPF), Diagnostic DTC:P0087, P0088, P0191, P0A0F, P1229, P1272

DTC Code DTC Name
P0087 Fuel Rail / System Pressure - Too Low
P0088 Fuel Rail / System Pressure - Too High
P0191 Fuel Rail Pressure Sensor Circuit Range / Performance
P0A0F Engine Failed to Start
P1229 Fuel Pump System
P1272 Fuel Pressure Regulator Circuit

DESCRIPTION

With a cold engine, the internal pressure of the common rail is regulated by the pressure control valve of the common rail assembly. With a warm engine, it is regulated by the suction control valve of the fuel supply pump. When the engine is running with light load, it is regulated by both the pressure control valve and the suction control valve.

Based on signals from the ECM, the pressure control valve opens when sudden deceleration occurs to prevent the fuel pressure from becoming too high.

A01VLL9E03

Related Data List
DTC No. Data List

P0087

P0088

P0191

P1229

P1272


  • Target Common Rail Pressure

  • Common Rail Pressure

  • Target Pump SCV Current

  • Fuel Temperature

  • Engine Speed

  • MAF

  • MAP

  • Vehicle Speed

  • Coolant Temp.

Tech Tips

When the engine is running, the actual common rail internal pressure (Common Rail Pressure) follows the target common rail internal pressure (Target Common Rail Pressure). Under a stable condition such as idling, Common Rail Pressure is within +/-10000 kPa of Target Common Rail Pressure.

Tech Tips


  • If DTC P0087, P0088, P0191, P0A0F, P1229 or P1272 is stored, the following symptoms may appear.


    • Lack of power or engine stall due to fail-safe operation

  • If the Common Rail Pressure is 195000 kPa or higher.


    • Combustion noise worsens

  • If the Common Rail Pressure is 15000 kPa or less.


    • Difficult to start

  • If the Common Rail Pressure is higher than "Target Common Rail Pressure +20000 kPa".


    • Combustion noise worsens

  • If the Common Rail Pressure is less than "Target Common Rail Pressure -20000 kPa".


    • Difficult to start

    • Poor acceleration

    • Engine stall

WIRING DIAGRAM

Refer to DTC P0001 Click here

Refer to DTC P0090 Click here

CAUTION / NOTICE / HINT

Note


  • When replacing the ECM and/or injector assembly, the ECM needs Registration and Initialization Click here.

  • Inspect the fuses for circuits related to this system before performing the following inspection procedure.

Tech Tips


  • When the ECM must be replaced, before replacing the ECM, perform the "Learning Values Save" function using the GTS. Then after installing the new ECM, perform all of the initialization/registrations for the "Learning Values Write" function by following the instructions shown on the GTS display.

  • Read freeze frame data using the GTS. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, and other data from the time the malfunction occurred.

  • If the value of "Target Pump SCV Current" in the freeze frame data exceeds 1530 mA, the supply pump assembly may have a malfunction.

  • Before starting the inspection procedure, check the following items of freeze frame data carefully for identifying the cause of the malfunction, and in judging whether it was temporary or not.


    • Target Common Rail Pressure

    • Common Rail Pressure

    • Target Pump SCV Current

    • Fuel Temperature

    • Engine Speed

    • MAF

    • MAP

    • Vehicle Speed

    • Coolant Temp.

PROCEDURE


  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P0087, P0088, P0191, P0A0F, P1229 OR P1272)


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.

    5. Record the stored DTCs and Freeze Frame Data.

      Result
      Result Proceed to
      DTC P0087, P0088, P0191, P1229 or P1272 is output A
      DTC P0A0F is output B
      DTC P0087, P0088, P0191, P1229 or P1272 and other DTCs are output C

      Tech Tips

      If any DTCs other than P0087, P0088, P0191, P0A0F, P1229 or P1272 are output, troubleshoot those DTCs first.


    B
    C
    A
  2. CHECK FUEL RECEIVER GAUGE (AMOUNT OF FUEL)


    1. Check if the fuel level is low.

      Result
      Result Proceed to
      Low fuel level warning light blinks A
      Low fuel level warning light does not blink B

    B
    A
  3. ADD FUEL


    NEXT
  4. BLEED AIR FROM FUEL SYSTEM


    1. Bleed air from fuel system Click here.


    NEXT
  5. CHECK WHETHER DTC OUTPUT RECURS (DTC P0087, P0088, P0191, P1229 OR P1272)


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Clear the DTCs Click here.

    5. Turn the ignition switch off and wait for 30 seconds.

    6. If the DTC P1272 is stored in the result of Step 1, perform the (A) to (C) confirmation driving pattern process. If the result of Step 1 is other than DTC P1272, perform the (D) to (F) confirmation driving pattern process.

    7. Start the engine when the fuel temperature is 15°C (59°F) or less. (A)

    8. Drive the vehicle in 2nd gear. (B)

      CAUTION:

      When performing the confirmation driving pattern, obey all speed limits and traffic laws.

    9. Fully depress the accelerator pedal, and then fully release it from engine speed of 3000 rpm or more. (C)

    10. Allow the engine to idle until the engine coolant temperature reaches 75°C (167°F) or higher. (D)

    11. Drive the vehicle in 2nd gear. (E)

    12. Fully depress the accelerator pedal, and then fully release it from engine speed of 3000 rpm or more. (F)

    13. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.

    14. Read the DTCs.

      Tech Tips

      Take a snapshot under a stable condition such as idling, confirm that Common Rail Pressure is within +/-10000 kPa of Target Common Rail Pressure.

      Result
      Result Proceed to
      DTC is not output A
      DTC P0087, P0088, P0191, P1229 or P1272 is output B

    A
    B
  6. CLEAR DTC


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Clear the DTCs Click here.


    NEXT
  7. CHECK ENGINE STARTING CONDITION

    OK
    The engine can be started within 4 seconds.

    Note

    Just after starting the engine, visually check for fuel leaks from the supply pump assembly, the injector assemblies, the common rail assembly, and the fuel pipes in high-pressure areas.

    Result
    Result Proceed to
    NG A
    OK B

    B
    A
  8. BLEED AIR FROM FUEL SYSTEM


    1. Bleed air from fuel system Click here.


    NEXT
  9. CHECK ENGINE STARTING CONDITION


    1. Check whether the engine can be started.

      OK
      The engine can be started.
      Result
      Result Proceed to
      NG A
      OK B

    B
    A
  10. CHECK AND REPLACE FUEL INLET LINE


    1. Check the following items (fuel line from fuel tank to supply pump), and repair or replace the malfunctioning part if necessary.


      1. Check for fuel filter clogging.

      2. Check for fuel freezing in the fuel line when the cold condition.

      3. Check for clogging or leaks in the fuel pipe and hose between the fuel tank and supply pump assembly.


    NEXT
  11. CHECK ENGINE STARTING CONDITION


    1. Check whether the engine can be started.

      OK
      The engine can be started.
      Result
      Result Proceed to
      NG A
      OK B

    B
    A
  12. REPLACE SUPPLY PUMP ASSEMBLY (SUCTION CONTROL VALVE)


    1. Replace the supply pump assembly Click here.


    NEXT
  13. BLEED AIR FROM FUEL SYSTEM


    1. Bleed air from fuel system Click here.


    NEXT
  14. CHECK ENGINE STARTING CONDITION


    1. Check whether the engine can be started.

      OK
      The engine can be started.
      Result
      Result Proceed to
      NG A
      OK B

    B
    A
  15. REPLACE COMMON RAIL ASSEMBLY (PRESSURE CONTROL VALVE)


    1. Replace the common rail assembly Click here.


    NEXT
  16. BLEED AIR FROM FUEL SYSTEM


    1. Bleed air from fuel system Click here.


    NEXT
  17. CHECK FREEZE FRAME DATA (TARGET PUMP SCV CURRENT)


    1. Read the value of Target Pump SCV Current in Freeze Frame Data recorded in Step 1.

      Standard Current
      GTS Display (Freeze Frame Data Item) Specified Condition
      Target Pump SCV Current Below 1530 mA

    NG
    OK
  18. CHECK FREEZE FRAME DATA (COMMON RAIL PRESSURE)


    1. Read the value of Common Rail Pressure and Target Common Rail Pressure in Freeze Frame Data recorded in Step 1.

      Standard
      GTS Display (Freeze Frame Data Item) Specified Condition
      Common Rail Pressure Below 195000 kPa
    2. Start the engine and warm it up.

    3. Enter the following menus: Powertrain / Engine and ECT / Data List / Common Rail Pressure and Target Common Rail Pressure.

    4. Check that the Common Rail Pressure is within the specification below.

      Standard
      Common Rail Pressure is within +/-10000 kPa of Target Common Rail Pressure when engine is idling.
      Result
      Result Proceed to

      Both conditions are met:


      • Common Rail Pressure of Freeze Frame Data is 195000 kPa or higher

      • Common Rail Pressure is within +/-10000 kPa of Target Common Rail Pressure when engine is idling

      B
      Except above A

    B
    A
  19. CHECK FREEZE FRAME DATA (INJECTION FEEDBACK VAL #1 TO #4)

    Tech Tips

    Perform the procedures below to identify the malfunctioning cylinder.


    1. Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher.

    2. Allow the engine to idle for 30 seconds or more.

    3. Connect the GTS to the DLC3.

    4. Enter the following menus: Powertrain / Engine and ECT / Data List / Injection Feedback Val #1 to #4.

    5. Read the value.

      Standard
      GTS Display (Data List Item) Engine Condition Specified Condition

      Injection Feedback Val #1

      Injection Feedback Val #2

      Injection Feedback Val #3

      Injection Feedback Val #4

      Idling

      Between -2.0 mm3/st and 2.0 mm3/st


    NG
    OK
  20. PERFORM ACTIVE TEST USING GTS (TEST THE FUEL LEAK)


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine and ECT/ Active Test / Test the Fuel Leak / Data List / Common Rail Pressure, Target Common Rail Pressure and Target Pump SCV Current.

    5. Check the Common Rail Pressure is within +/-10000 kPa of Target Common Rail Pressure when engine is idling and running at 3000 rpm without load.

    6. Take a snapshot with the GTS during the Active Test.

    7. Maintain the engine speed of 3500 rpm, and then press the "Start" button.

    8. Measure the difference between the target fuel pressure (Target Common Rail Pressure) and the actual fuel pressure (Common Rail Pressure) when the Active Test /Test the Fuel Leak is performed.

      A01VIVTE04

      Note

      The EPS, ABS and SRS warning lights may blink when the engine speed exceeds 3500 rpm during this test.

      Tech Tips

      To ensure accurate measurements, perform the Active Test with measurements 5 times or more.

      Standard
      The difference between the target fuel pressure and the actual fuel pressure is less than 15000 kPa when the target fuel pressure reaches the maximum value approximately 2 seconds after the Active Test starts.
    9. Read the value of Target Pump SCV Current in Data List when the Active Test / Test the Fuel Leak is performed.

      Standard current
      Target Pump SCV Current is less than 1530 mA.

      Tech Tips

      If the value of Target Pump SCV Current stored in Freeze Frame Data is higher than standard, intermittent sticking of the suction control valve may be the cause of the malfunction.

      Result
      Result Proceed to
      Both results are within standard A
      Difference between target fuel pressure and actual fuel pressure is 15000 kPa or higher B
      Target Pump SCV Current value is out of standard range C

      Both conditions are met:


      • Common Rail Pressure is 195000 kPa or higher during Active Test at 3500 rpm

      • Common Rail Pressure is within +/-10000 kPa of Target Common Rail Pressure when engine is idling

      D

    A
    B
    C
    D
  21. PERFORM ACTIVE TEST USING GTS (FUEL CUT FOR IDENTIFYING MALFUNCTION)


    1. Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher.

    2. Connect the GTS to the DLC3.

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Select Cylinder Fuel Cut.

    5. Check the four cylinders in sequence to identify a faulty cylinder.

      Tech Tips


      • DTCs may be output after this Active Test. Make sure to check for DTCs after this Active Test. If any DTCs are output, make sure to clear them Click here.

      • If the engine idle speed does not change when a injector is disabled, the cylinder being tested is malfunctioning.


    NEXT
  22. REPLACE INJECTOR ASSEMBLY (INJECTOR OF MALFUNCTIONING CYLINDER)


    1. Replace the injector assembly of the malfunctioning cylinder Click here.


    NEXT
  23. PERFORM REGISTRATION AND INITIALIZATION


    1. Perform registration and initialization Click here.


    NEXT
  24. BLEED AIR FROM FUEL SYSTEM


    1. Bleed air from fuel system Click here.


    NEXT
  25. REPLACE SUPPLY PUMP ASSEMBLY

    Tech Tips

    If the supply pump assembly has already been replaced in step 12, proceed to next step.


    1. Replace the supply pump assembly Click here.


    NEXT
  26. BLEED AIR FROM FUEL SYSTEM


    1. Bleed air from fuel system Click here.


    NEXT
  27. PERFORM ACTIVE TEST USING GTS (TEST THE FUEL LEAK)


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine and ECT/ Active Test / Test the Fuel Leak / Data List / Common Rail Pressure and Target Common Rail Pressure.

    5. Take a snapshot with the GTS during the Active Test.

    6. Maintain the engine speed of 3500 rpm, and then press the "Start" button.

    7. Measure the difference between the target fuel pressure (Target Common Rail Pressure) and the actual fuel pressure (Common Rail Pressure) when the Active Test /Test the Fuel Leak is performed.

      A01VIVTE04

      CAUTION:

      The EPS, ABS and SRS warning lights may blink when the engine speed exceeds 3500 rpm during this test.

      Tech Tips

      To ensure accurate measurements, perform the Active Test with measurements 5 times or more.

      Standard
      The difference between the target fuel pressure and the actual fuel pressure is less than 15000 kPa when the target fuel pressure reaches the maximum value approximately 2 seconds after the Active Test starts.
      Result
      Result Proceed to
      Difference between target fuel pressure and actual fuel pressure is 15000 kPa or higher A
      Difference between target fuel pressure and actual fuel pressure is less than 15000 kPa B

    B
    A
  28. REPLACE COMMON RAIL ASSEMBLY

    Tech Tips

    If the common rail assembly has already been replaced in step 15, proceed to next step.


    1. Replace the common rail assembly Click here.


    NEXT
  29. BLEED AIR FROM FUEL SYSTEM


    1. Bleed air from fuel system Click here.


    NEXT
  30. CHECK HARNESS AND CONNECTOR (SUCTION CONTROL VALVE - ECM)


    1. Disconnect the B67 suction control valve connector.

    2. Disconnect the B104 ECM connector (for LHD).

    3. Disconnect the B103 ECM connector (for RHD).

    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      for LHD
      Tester Connection Condition Specified Condition
      B67-2 - B104-30 (PCV) Always Below 1 Ω
      B67-2 or B104-30 (PCV) - Body ground Always 10 kΩ or higher
      for RHD
      Tester Connection Condition Specified Condition
      B67-2 - B103-30 (PCV) Always Below 1 Ω
      B67-2 or B103-30 (PCV) - Body ground Always 10 kΩ or higher

    NG
    OK
  31. REPLACE SUPPLY PUMP ASSEMBLY

    Tech Tips

    If the supply pump assembly has already been replaced in step 12, proceed to next step.


    1. Replace the supply pump assembly Click here.


    NEXT
  32. BLEED AIR FROM FUEL SYSTEM


    1. Bleed air from fuel system Click here.


    NEXT
  33. REPAIR OR REPLACE HARNESS OR CONNECTOR


    NEXT
  34. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED


    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Clear the DTCs Click here.

    5. Turn the ignition switch off and wait for 30 seconds.

    6. If the DTC P1272 is stored in the result of Step 1, perform the (A) to (C) confirmation driving pattern process. If the result of Step 1 is other than DTC P1272, perform the (D) to (F) confirmation driving pattern process.

    7. Start the engine when the fuel temperature is 15°C (59°F) or less. (A)

    8. Drive the vehicle in 2nd gear. (B)

      CAUTION:

      When performing the confirmation driving pattern, obey all speed limits and traffic laws.

    9. Fully depress the accelerator pedal, and then fully release it from engine speed of 3000 rpm or more. (C)

    10. Allow the engine to idle until the engine coolant temperature reaches 75°C (167°F) or higher. (D)

    11. Drive the vehicle in 2nd gear. (E)

    12. Fully depress the accelerator pedal, and then fully release it from engine speed of 3000 rpm or more. (F)

    13. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.

    14. Confirm that the DTC is not output again.


    NEXT