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GRILLE SHUTTER REASSEMBLY

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PROCEDURE


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    INSTALL NO. 2 RADIATOR GRILLE SEAL

    Tip:

    When installing the No. 2 radiator grille seal, heat the radiator grille shutter sub-assembly.

    Standard
    Item Temperature
    Radiator Grille Shutter Sub-assembly 20 to 30°C (68 to 86°F)
    CAUTION:
    B004UGDC23
    *a Heated Part
    *b Heat Light

    • Do not touch the heat light and heated parts.

    • Touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.


    1. Clean the radiator grille shutter sub-assembly surface.


      1. Remove the double-sided tape from the radiator grille shutter sub-assembly.

      2. Wipe off any tape adhesive residue with cleaner.

        Note:
        • Installing the radiator grille shutter sub-assembly with some double-sided tape remaining may cause poor adhesion. Perform this procedure until sufficiently removed it.

        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

    2. Remove the peeling paper on a new No. 2 radiator grille seal while making sure not to touch the adhesional surface.

    3. B004TNS

      Install the No. 2 radiator grille seal in the position shown in the illustration.

      Note:

      Press the No. 2 radiator grille seal firmly to install it.

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    INSTALL NO. 1 RADIATOR GRILLE SEAL

    Tip:
    • When installing the No. 1 radiator grille seal, heat the radiator grille shutter sub-assembly.

    • Use the same procedure for all No. 1 radiator grille seals.

    Standard
    Item Temperature
    Radiator Grille Shutter Sub-assembly 20 to 30°C (68 to 86°F)
    CAUTION:
    B004UGDC23
    *a Heated Part
    *b Heat Light

    • Do not touch the heat light and heated parts.

    • Touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.


    1. Clean the radiator grille shutter sub-assembly surface.


      1. Remove the double-sided tape from the radiator grille shutter sub-assembly.

      2. Wipe off any tape adhesive residue with cleaner.

        Note:
        • Installing the radiator grille shutter sub-assembly with some double-sided tape remaining may cause poor adhesion. Perform this procedure until sufficiently removed it.

        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

    2. Remove the peeling paper on a new No. 1 radiator grille seal while making sure not to touch the adhesional surface.

    3. B004VLK

      Install the No. 1 radiator grille seal in the position shown in the illustration.

      Note:

      Press the No. 1 radiator grille seal firmly to install it.

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    INSTALL SWING GRILLE ACTUATOR ASSEMBLY


    1. When installing a new swing grille actuator assembly:


      1. B004TU4

        Open the grille shutter fin as shown in the illustration.

    2. B004Y18C01
      B004RMI Install in this Direction

      Attach the guide to install the swing grille actuator assembly as shown in the illustration.

    3. B004RG1

      Attach the clamp to install the wire harness.

    4. Connect the connector.

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    INSTALL MOTOR COVER


    1. B004RT6C01
      B004RMI Install in this Direction

      Attach the claw to install the motor cover as shown in the illustration.

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    INSTALL NO. 2 WIRING AIR INDICATOR HARNESS SUB-ASSEMBLY

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    INSTALL THERMISTOR ASSEMBLY

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