DESCRIPTION
The radio receiver assembly sends switch operation signals to the position control ECU assembly via CAN communication. The position control ECU assembly that receives the signals operates the refresh seat functions by controlling the seat check valve and lumbar support pump.
WIRING DIAGRAM
for Driver Seat:
Figure 1. for LHD:
Figure 2. for RHD:
for Front Passenger Seat:
Figure 3. for LHD:
Figure 4. for RHD:
CAUTION / NOTICE / HINT
Note
The seat vibration system uses the CAN communication system. First, confirm that there are no malfunctions in the CAN communication system. Refer to How to Proceed with Troubleshooting.
Initializing the position control ECU assembly will clear the seat position memory.
Inspect the fuses for circuits related to this system before performing the following procedure.
Tech Tips
Make sure to initialize the position control ECU assembly after replacing the seat assembly or any related parts (including removal and installation).
PROCEDURE
CHECK MALFUNCTIONING PARTS
Check the problem symptoms.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| B |
|
CHECK MALFUNCTIONING PARTS, COMPONENT AND AREA Click here |
| A |
|
CHECK MALFUNCTIONING PARTS, COMPONENT AND AREA
Check that each function of the refreshing seat operates normally.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| B |
|
PERFORM ACTIVE TEST USING GTS Click here |
| A |
|
INSPECT LUMBAR SUPPORT PUMP SUB-ASSEMBLY (for Driver Seat)
Remove the lumbar support pump sub-assembly (for Driver Seat).
Inspect the lumbar support pump sub-assembly (for Driver Seat).
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE LUMBAR SUPPORT PUMP SUB-ASSEMBLY (for Driver Seat) Click here |
| OK |
|
CHECK HARNESS AND CONNECTOR (POSITION CONTROL ECU ASSEMBLY - LUMBAR SUPPORT PUMP SUB-ASSEMBLY (for Driver Seat))
for LHD:
Disconnect the Q28 position control ECU assembly connector.
Disconnect the S10 lumbar support pump sub-assembly LH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
for RHD:
Disconnect the Q8 position control ECU assembly connector.
Disconnect the S2 lumbar support pump sub-assembly RH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK HARNESS AND CONNECTOR (SEAT CHECK VALVE (for Driver Seat) - BATTERY AND BODY GROUND)
for LHD:
Disconnect the S12 lumbar support adjuster assembly LH connector.
Disconnect the Q30 seat check with hose valve LH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
for RHD:
Disconnect the S4 lumbar support adjuster assembly RH connector.
Disconnect the Q10 seat check with hose valve RH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK HARNESS AND CONNECTOR (POSITION CONTROL ECU ASSEMBLY - SEAT CHECK VALVE (for Driver Seat))
for LHD:
Disconnect the Q28 position control ECU assembly connector.
Disconnect the S12 lumbar support adjuster assembly LH connector.
Disconnect the Q30 seat check with hose valve LH connector.
Disconnect the S11 seatback check with bracket valve LH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
for RHD:
Disconnect the Q8 position control ECU assembly connector.
Disconnect the S4 lumbar support adjuster assembly RH connector.
Disconnect the Q10 seat check with hose valve RH connector.
Disconnect the S3 seatback check with bracket valve RH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE POSITION CONTROL ECU ASSEMBLY Click here |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
PERFORM ACTIVE TEST USING GTS
Connect the GTS to the DLC3.
Turn the power switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Driver Seat / Active Test.
| *a | Example |
| *1 | B5 |
| *2 | B4 |
| *3 | B3 |
| *4 | B2 |
| *5 | B1 |
| *6 | C4 |
| *7 | C3 |
| *8 | C2 |
| *9 | C1 |
Perform the Active Test according to the display on the GTS.
| Tester Display | Measurement Item | Control Range | Diagnostic Note |
|---|---|---|---|
| Refresh B1 | Seatback bladder assembly | OFF/ON | - |
| Refresh B2 | Seatback bladder assembly | OFF/ON | - |
| Refresh B3 | Seatback bladder assembly | OFF/ON | - |
| Refresh B4 | Seatback bladder assembly | OFF/ON | - |
| Refresh B5 | Seatback bladder assembly | OFF/ON | - |
| Refresh C1 | Seat cushion bladder assembly | OFF/ON | - |
| Refresh C2 | Seat cushion bladder assembly | OFF/ON | - |
| Refresh C3 | Seat cushion bladder assembly | OFF/ON | - |
| Refresh C4 | Seat cushion bladder assembly | OFF/ON | - |
| Tester Display |
|---|
| Refresh B1 |
| Tester Display |
|---|
| Refresh B2 |
| Tester Display |
|---|
| Refresh B3 |
| Tester Display |
|---|
| Refresh B4 |
| Tester Display |
|---|
| Refresh B5 |
| Tester Display |
|---|
| Refresh C1 |
| Tester Display |
|---|
| Refresh C2 |
| Tester Display |
|---|
| Refresh C3 |
| Tester Display |
|---|
| Refresh C4 |
| Result | ||
|---|---|---|
|
| NEXT |
|
CHECK REFRESHING SEAT Click here |
CHECK MALFUNCTIONING PARTS, COMPONENT AND AREA
Check that each function of the refreshing seat operates normally.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| B |
|
PERFORM ACTIVE TEST USING GTS Click here |
| A |
|
INSPECT LUMBAR SUPPORT PUMP SUB-ASSEMBLY (for Front Passenger Seat)
Remove the lumbar support pump sub-assembly (for Front Passenger Seat).
Inspect the lumbar support pump sub-assembly (for Front Passeger Seat).
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE LUMBAR SUPPORT PUMP SUB-ASSEMBLY (for Front Passenger Seat) Click here |
| OK |
|
CHECK HARNESS AND CONNECTOR (NO. 2 POSITION CONTROL ECU ASSEMBLY - LUMBAR SUPPORT PUMP SUB-ASSEMBLY (for Front Passenger Seat))
for LHD:
Disconnect the Q8 No. 2 position control ECU assembly connector.
Disconnect the S2 lumbar support pump sub-assembly RH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
for RHD:
Disconnect the Q28 No. 2 position control ECU assembly connector.
Disconnect the S10 lumbar support pump sub-assembly LH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK HARNESS AND CONNECTOR (SEAT CHECK VALVE (for Front Passenger Seat) - BATTERY AND BODY GROUND)
for LHD:
Disconnect the S4 lumbar support adjuster assembly RH connector.
Disconnect the Q10 seat check with hose valve RH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
for RHD:
Disconnect the S12 lumbar support adjuster assembly LH connector.
Disconnect the Q30 seat check with hose valve LH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK HARNESS AND CONNECTOR (NO. 2 POSITION CONTROL ECU ASSEMBLY - SEAT CHECK VALVE (for Front Passenger Seat))
for LHD:
Disconnect the Q8 No. 2 position control ECU assembly connector.
Disconnect the S4 lumbar support adjuster assembly RH connector.
Disconnect the Q10 seat check with hose valve RH connector.
Disconnect the S3 seatback check with bracket valve RH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
for RHD:
Disconnect the Q28 No. 2 position control ECU assembly connector.
Disconnect the S12 lumbar support adjuster assembly LH connector.
Disconnect the Q30 seat check with hose valve LH connector.
Disconnect the S11 seatback check with bracket valve LH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE NO. 2 POSITION CONTROL ECU ASSEMBLY Click here |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
PERFORM ACTIVE TEST USING GTS
Connect the GTS to the DLC3.
Turn the power switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Passenger Seat / Active Test.
| *a | Example |
| *1 | B5 |
| *2 | B4 |
| *3 | B3 |
| *4 | B2 |
| *5 | B1 |
| *6 | C4 |
| *7 | C3 |
| *8 | C2 |
| *9 | C1 |
Perform the Active Test according to the display on the GTS.
| Tester Display | Measurement Item | Control Range | Diagnostic Note |
|---|---|---|---|
| Refresh B1 | Seatback bladder assembly | OFF/ON | - |
| Refresh B2 | Seatback bladder assembly | OFF/ON | - |
| Refresh B3 | Seatback bladder assembly | OFF/ON | - |
| Refresh B4 | Seatback bladder assembly | OFF/ON | - |
| Refresh B5 | Seatback bladder assembly | OFF/ON | - |
| Refresh C1 | Seat cushion bladder assembly | OFF/ON | - |
| Refresh C2 | Seat cushion bladder assembly | OFF/ON | - |
| Refresh C3 | Seat cushion bladder assembly | OFF/ON | - |
| Refresh C4 | Seat cushion bladder assembly | OFF/ON | - |
| Tester Display |
|---|
| Refresh B1 |
| Tester Display |
|---|
| Refresh B2 |
| Tester Display |
|---|
| Refresh B3 |
| Tester Display |
|---|
| Refresh B4 |
| Tester Display |
|---|
| Refresh B5 |
| Tester Display |
|---|
| Refresh C1 |
| Tester Display |
|---|
| Refresh C2 |
| Tester Display |
|---|
| Refresh C3 |
| Tester Display |
|---|
| Refresh C4 |
| Result | ||
|---|---|---|
|
| NEXT |
|
CHECK REFRESHING SEAT Click here |