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REAR DOOR LOCK INSPECTION

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PROCEDURE


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    INSPECT REAR DOOR LOCK ASSEMBLY LH (w/o Double Locking System)


    1. Check the operation of the door lock motor.


      1. B004XOZC02
        *a UNLOCK *b LOCK
        *c

        Component without harness connected

        (Rear Door Lock Assembly LH)

        - -

        Apply auxiliary battery voltage and check the operation of the door lock motor.

        OK
        Tester Connection Result

        K16-4 (L) - Auxiliary battery positive (+)

        K16-3 (UL) - Auxiliary battery negative (-)

        Lock

        K16-3 (UL) - Auxiliary battery positive (+)

        K16-4 (L) - Auxiliary battery negative (-)

        Unlock
        Tip:

        If the result is not as specified, replace the rear door lock assembly LH.

    2. Check the resistance of the door lock position switch.


      1. Measure the resistance according to the value(s) in the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        K16-9 (LSSR) - K16-10 (E) Locked 10 kΩ or higher
        K16-9 (LSSR) - K16-10 (E) Unlocked Below 1 Ω
        Tip:

        If the result is not as specified, replace the rear door lock assembly LH.

    3. Closer motor operation inspection.


      1. B004RCNC02
        *a Half Latch *b Full Latch
        *c

        Component without harness connected

        (Rear Door Lock Assembly LH)

        - -

        Set the rear door lock assembly LH to the half latch position.

      2. Apply auxiliary battery voltage and check the operation of the door closer.

        Tester Connection Result

        K28-1 (CLM+) - Auxiliary battery positive (+)

        K28-5 (CLM-) - Auxiliary battery negative (-)

        Moves to full latch position
        Tip:

        If the result is not as specified, replace the rear door lock assembly LH.

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    INSPECT REAR DOOR LOCK ASSEMBLY RH (w/o Double Locking System)


    1. Check the operation of the door lock motor.


      1. B004WQTC02
        *a UNLOCK *b LOCK
        *c

        Component without harness connected

        (Rear Door Lock Assembly RH)

        - -

        Apply auxiliary battery voltage and check the operation of the door lock motor.

        OK
        Tester Connection Result

        K2-2 (L) - Auxiliary battery positive (+)

        K2-1 (UL) - Auxiliary battery negative (-)

        Lock

        K2-1 (UL) - Auxiliary battery positive (+)

        K2-2 (L) - Auxiliary battery negative (-)

        Unlock
        Tip:

        If the result is not as specified, replace the rear door lock assembly LH.

    2. Check the resistance of the door lock position switch.


      1. Measure the resistance according to the value(s) in the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        K2-5 (LSSR) - K2-6 (E) Locked 10 kΩ or higher
        K2-5 (LSSR) - K2-6 (E) Unlocked Below 1 Ω
        Tip:

        If the result is not as specified, replace the rear door lock assembly LH.

    3. Closer motor operation inspection.


      1. B004RX0C02
        *a Half Latch *b Full Latch
        *c

        Component without harness connected

        (Rear Door Lock Assembly RH)

        - -

        Set the rear door lock assembly RH to the half latch position.

      2. Apply auxiliary battery voltage and check the operation of the door closer.

        Tester Connection Result

        K14-1 (CLM+) - Auxiliary battery positive (+)

        K14-5 (CLM-) - Auxiliary battery negative (-)

        Moves to full latch position
        Tip:

        If the result is not as specified, replace the rear door lock assembly RH.

  3. Click here

    INSPECT REAR DOOR LOCK ASSEMBLY LH (w/ Double Locking System)


    1. Check the operation of the door lock motor.


      1. B004XOZC03
        *a UNLOCK *b LOCK
        *c

        Component without harness connected

        (Rear Door Lock Assembly LH)

        - -

        Apply auxiliary battery voltage and check the operation of the door lock motor and double lock motor.

        OK
        Tester Connection Result

        K16-4 (L) - Auxiliary battery positive (+)

        K16-3 (UL) - Auxiliary battery negative (-)

        Lock

        K16-3 (UL) - Auxiliary battery positive (+)

        K16-4 (L) - Auxiliary battery negative (-)

        Unlock

        K16-2 (DL) - Auxiliary battery positive (+)

        K16-1 (UNDL) - Auxiliary battery negative (-)

        Set

        K16-1 (UNDL) - Auxiliary battery positive (+)

        K16-2 (DL) - Auxiliary battery negative (-)

        Unset
        Tip:
        • Move the door lock motor to the lock position and set the double locking system. Check that the doors cannot be unlocked by operating the control cable.

        • Move the door lock motor to the lock position and unset the double locking system. Check that the doors can be unlocked by operating the control cable.

        • If the result is not as specified, replace the rear door lock assembly LH.

    2. Check the resistance of the door lock position switch and double lock position switch.


      1. Measure the resistance according to the value(s) in the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        K16-9 (LSSR) - K16-10 (E) Locked 10 kΩ or higher
        K16-9 (LSSR) - K16-10 (E) Unlocked Below 1 Ω
        K16-5 (DLSR) - K16-6 (E) Unset 10 kΩ or higher
        K16-5 (DLSR) - K16-6 (E) Set Below 1 Ω
        Tip:

        If the result is not as specified, replace the rear door lock assembly LH.

    3. Closer motor operation inspection.


      1. B004RCNC02
        *a Half Latch *b Full Latch
        *c

        Component without harness connected

        (Rear Door Lock Assembly LH)

        - -

        Set the rear door lock assembly LH to the half latch position.

      2. Apply auxiliary battery voltage and check the operation of the door closer.

        Tester Connection Result

        K28-1 (CLM+) - Auxiliary battery positive (+)

        K28-5 (CLM-) - Auxiliary battery negative (-)

        Moves to full latch position
        Tip:

        If the result is not as specified, replace the rear door lock assembly LH.

  4. Click here

    INSPECT REAR DOOR LOCK ASSEMBLY RH (w/ Double Locking System)


    1. Check the operation of the door lock motor.


      1. B004WQTC03
        *a UNLOCK *b LOCK
        *c

        Component without harness connected

        (Rear Door Lock Assembly RH)

        - -

        Apply auxiliary battery voltage and check the operation of the door lock motor and double lock motor.

        OK
        Tester Connection Result

        K2-2 (L) - Auxiliary battery positive (+)

        K2-1 (UL) - Auxiliary battery negative (-)

        Lock

        K2-1 (UL) - Auxiliary battery positive (+)

        K2-2 (L) - Auxiliary battery negative (-)

        Unlock

        K2-4 (DL) - Auxiliary battery positive (+)

        K2-3 (UNDL) - Auxiliary battery negative (-)

        Set

        K2-3 (UNDL) - Auxiliary battery positive (+)

        K2-4 (DL) - Auxiliary battery negative (-)

        Unset
        Tip:
        • Move the door lock motor to the lock position and set the double locking system. Check that the doors cannot be unlocked by operating the control cable.

        • Move the door lock motor to the lock position and unset the double locking system. Check that the doors can be unlocked by operating the control cable.

        • If the result is not as specified, replace the rear door lock assembly LH.

    2. Check the resistance of the door lock position switch.


      1. Measure the resistance according to the value(s) in the table below.

        Standard Resistance
        Tester Connection Condition Specified Condition
        K2-5 (LSSR) - K2-6 (E) Locked 10 kΩ or higher
        K2-5 (LSSR) - K2-6 (E) Unlocked Below 1 Ω
        K2-9 (DLSR) - K2-10 (E) Unset 10 kΩ or higher
        K2-9 (DLSR) - K2-10 (E) Set Below 1 Ω
        Tip:

        If the result is not as specified, replace the rear door lock assembly LH.

    3. Closer motor operation inspection.


      1. B004RX0C02
        *a Half Latch *b Full Latch
        *c

        Component without harness connected

        (Rear Door Lock Assembly RH)

        - -

        Set the rear door lock assembly RH to the half latch position.

      2. Apply auxiliary battery voltage and check the operation of the door closer.

        Tester Connection Result

        K14-1 (CLM+) - Auxiliary battery positive (+)

        K14-5 (CLM-) - Auxiliary battery negative (-)

        Moves to full latch position
        Tip:

        If the result is not as specified, replace the rear door lock assembly RH.