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STEERING GEAR(for AWD) REASSEMBLY

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PROCEDURE


  1. Click here

    INSTALL NO. 2 STEERING RACK BOOT


    1. B004VPVC02
      B004SZX Lithium Soap Base Glycol Grease

      Apply lithium soap base glycol grease to the inside of the small opening of the No. 2 steering rack boot.

    2. Install the No. 2 steering rack boot to the groove of the rack housing.

      Note:

      • Be careful not to damage or twist the No. 2 steering rack boot.

      • Make sure that the No. 2 steering rack boot is free of rust and foreign matter.

      • Make sure that the boot is free of water, rust, foreign matter, etc.

      • Do not touch the inside of the rack boot or rack bar when performing installation.

  2. Click here

    INSTALL NO. 1 STEERING RACK BOOT

    Tip:

    Perform the same procedure as for the No. 2 steering rack boot.

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    INSTALL NO. 2 STEERING RACK BOOT CLAMP (for LH Side)


    1. Temporarily install a new No. 2 steering rack boot clamp to the No. 2 steering rack boot.

      Note:

      Do not damage the No. 2 steering rack boot.

      B004W1OC01
      B004SZX Front of Vehicle
      B004UK4 Under of Vehicle
      Tip:

      Make sure that the protrusion of the No. 2 steering rack boot clamp is positioned within the area shown in the illustration.

    2. B004YJRN01

      Using SST, install the No. 2 steering rack boot clamp as shown in the illustration.

      09521-24010
      Note:

      • Do not pinch the No. 2 steering rack boot clamp excessively.

      • Be careful not to damage or twist the No. 2 steering rack boot.

    3. Remove SST and measure the clearance of the No. 2 steering rack boot clamp.

      Clearance
      2.5 to 4.0 mm (0.0984 to 0.157 in.)
  4. Click here

    INSTALL NO. 2 STEERING RACK BOOT CLAMP (for RH Side)

    Tip:

    Perform the same procedure as for the LH side.

  5. Click here

    INSTALL STEERING RACK BOOT CLIP (for LH Side)


    1. B004S0CC01
      *a Clip Tab Positioning Area
      B004SZX Front of Vehicle
      B004UK4 Under of Vehicle

      Using pliers, install the steering rack boot clip.

      Tip:

      Make sure that the tabs of the clip are facing the rear of the vehicle.

  6. Click here

    INSTALL STEERING RACK BOOT CLIP (for RH Side)

    Tip:

    Perform the same procedure as for the LH side.

  7. Click here

    INSPECT RACK AND PINION POWER STEERING GEAR ASSEMBLY


    1. B004US9N01

      Using SST, turn the pinion shaft and check that the left and the right steering rack boots expand and contract smoothly.

      09616-00011

      If the operation cannot be performed as specified, use new steering rack boot clamps and reinstall the steering rack boots.

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    INSTALL TIE ROD ASSEMBLY LH


    1. B004S44C13
      *a Matchmark

      Install the lock nut and tie rod assembly LH to the steering rack end sub-assembly until the matchmarks are aligned.

      Tip:

      After adjusting toe-in, tighten the lock nut.

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    INSTALL TIE ROD ASSEMBLY RH

    Tip:

    Perform the same procedure as for the LH side.

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    INSTALL WIRE HARNESS CLAMP BRACKET (for LHD)


    1. B004T9X

      Install the wire harness clamp bracket with the bolt.

      9.0 N*m 92 kgf*cm 80 in.*lbf
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    INSTALL WIRE HARNESS CLAMP BRACKET (for RHD)


    1. B004S3D

      Install the wire harness clamp bracket with the bolt.

      9.0 N*m 92 kgf*cm 80 in.*lbf