Click here

FRONT BRAKE(for 6-Pot Caliper) REASSEMBLY

Click here
Click here

CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

Click here

PROCEDURE


  1. Click here

    TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

    Tip:

    Fully tighten the front disc brake bleeder plug after bleeding the system.

  2. Click here

    INSTALL PISTON SEAL


    1. B004TBCC03
      B004VGX Lithium soap base glycol grease

      Apply lithium soap base glycol grease to the entire circumference of 6 new piston seals.

    2. B004RT4

      Install the 6 piston seals to the disc brake cylinder assembly LH.

      Note:

      Securely install the piston seal into the groove of the disc brake cylinder assembly LH.

  3. Click here

    INSTALL FRONT DISC BRAKE PISTON


    1. B004RZLC02
      *1 Cylinder Boot
      *2 Front Disc Brake Piston
      B004VGX Lithium soap base glycol grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of 6 new cylinder boots.

    2. Install the 6 cylinder boots to the front disc brake pistons.

      Note:

      Securely install the cylinder boot into the groove of the front disc brake piston.

    3. Apply a light layer of lithium soap base glycol grease to the contact surfaces of the front disc brake pistons, and install it to the disc brake cylinder assembly LH.

      Note:

      Do not forcibly install the front disc brake piston into the disc brake cylinder assembly LH.

  4. Click here

    INSTALL CYLINDER BOOT


    1. B004TULC01
      *1 Cylinder Boot
      *2 Front Disc Brake Piston
      *3 Disc Brake Cylinder Assembly LH

      Install the 6 cylinder boots to the disc brake cylinder assembly LH as shown in the illustration.

      Note:

      • Securely install the cylinder boot into the groove of the disc brake cylinder assembly LH and front disc brake piston.

      • Do not damage the cylinder boot.

  5. Click here

    INSTALL FRONT DISC BRAKE FITTING KIT


    1. B004TBGC02
      *1 No. 1 Anti-Rattle Spring
      *2 No. 2 Anti-Rattle Spring

      Install the No. 1 anti-rattle spring and No. 2 anti-rattle spring.

    2. B004TTWC01
      B004RMI Install in this Direction (1)
      B004T3S Install in this Direction (2)

      While pushing the anti-rattle spring upwards from the bottom, install the torque pin.

    3. B004UYI

      Install a new pin hold clip.

      Note:

      Lightly pull on the torque pin to check that the pin hold clip is securely attached.