FRONT BRAKE(except 6-Pot Caliper) REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

    Tech Tips

    Fully tighten the front disc brake bleeder plug after bleeding the system.

  2. INSTALL PISTON SEAL


    1. B004TBCC03
      B004VGX Lithium soap base glycol grease

      Apply lithium soap base glycol grease to the entire circumference of 4 new piston seals.

    2. B004T3P

      Install the 4 piston seals to the disc brake cylinder assembly LH.

      Note

      Securely install the piston seal into the groove of the disc brake cylinder assembly LH.

  3. INSTALL FRONT DISC BRAKE PISTON


    1. B004Y0RC01
      *1 Cylinder Boot
      *2 Front Disc Brake Piston
      B004VGX Lithium soap base glycol grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of 4 new cylinder boots.

    2. Install the 4 cylinder boots to the front disc brake pistons.

      Note

      Securely install the cylinder boot into the groove of the front disc brake piston.

    3. Apply a light layer of lithium soap base glycol grease to the contact surfaces of the front disc brake pistons, and install it to the disc brake cylinder assembly LH.

      Note

      Do not forcibly install the front disc brake piston into the disc brake cylinder assembly LH.

  4. INSTALL CYLINDER BOOT


    1. B004XBEC01
      *1 Cylinder Boot
      *2 Front Disc Brake Piston
      *3 Disc Brake Cylinder Assembly LH

      Install the 4 cylinder boots to the disc brake cylinder assembly LH as shown in the illustration.

      Note


      • Securely install the cylinder boot into the groove of the disc brake cylinder assembly LH and front disc brake piston.

      • Do not damage the cylinder boot.