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WINDSHIELD GLASS INSTALLATION

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CAUTION / NOTICE / HINT

Note:

  • for Stereo Camera Type:

    When replacing the windshield glass of a vehicle equipped with an object recognition camera, make sure to use a Lexus genuine part. If a non-Lexus genuine part is used, the object recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system (for Stereo camera type), front camera system (for Stereo camera type), lane control system (for Stereo camera type), road sign assist system (for Stereo camera type), pre-collision system (for Stereo camera type) or adaptive high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.

  • for Mono Camera Type:

    When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Lexus genuine part. If a non-Lexus genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the Dynamic radar cruise control system (for Mono camera type), front camera system (for Mono camera type), LKA/LDA system (for Mono camera type), road sign assist system (for Mono camera type), pre-collision system (for Mono camera type) or automatic high beam system not operate properly due to a difference in the transmissivity or black ceramic border.

  • Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.

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PROCEDURE


  1. Click here

    CLEAN WINDSHIELD GLASS


    1. When reusing the windshield glass:


      1. B004X7A

        Using a gasket scraper, remove any remaining stopper, moulding, adhesive dam, seal, retainer, double-sided tape and adhesive residue from the windshield glass.

        Note:

        Be careful not to damage the windshield glass.

      2. Clean the outer circumference of the windshield glass with a non-residue solvent.

        Note:

        • Do not touch the windshield glass surface after cleaning it.

        • Even if using a new windshield glass, clean the windshield glass with a non-residue solvent.

  2. Click here

    INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2 Peace Type)


    1. B004XGNC01
      B004RMI Install in this Direction

      Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

      Tip:

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  3. Click here

    INSTALL NO. 2 WINDSHIELD GLASS STOPPER


    1. B004UGFC01
      *a Back Side
      *b Ceramic Notch
      B004VGX Glass Primer Application Area

      Using a brush or sponge, coat the installation area of 2 No. 2 windshield glass stoppers with glass primer.

      Note:

      Do not apply too much primer.

      Standard Dimension
      Area Dimension
      a 82 mm (3.23 in.)
      b 20.0 mm (0.787 in.)

    2. Remove the peeling paper from a new No. 2 windshield glass stopper.

      Tip:

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. B004T0MC01
      *a Back Side
      *b Stopper Center line
      *c Ceramic Notch
      *d Windshield Glass Edge Side

      Install the 2 No. 2 windshield stoppers to the windshield glass as shown in the illustration.

      Note:

      • Allow the primer to dry for 3 minutes or more.

      • Make sure to install the No. 2 windshield glass stopper in the correct orientation.

      Tip:

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

      Standard Dimension
      Area Dimension
      a 14.0 mm (0.551 in.)
  4. Click here

    INSTALL WINDSHIELD OUTSIDE MOULDING


    1. B004YT5C01
      *a Back Side
      B004SZX Windshield Glass R End
      B004VGX Glass Primer

      Apply the glass primer to the windshield outside moulding installation surface of the windshield glass.

      Note:

      Do not apply too much primer.

      Standard Dimension
      Area Dimension
      a 6.5 mm (0.256 in.)

    2. Remove the peeling paper from a new windshield outside moulding.

      Tip:

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. B004UAUC01
      *a Back Side
      B004SZX Windshield Glass R End

      Install the windshield outside moulding to the windshield glass as shown in the illustration.

      Note:

      Allow the primer to dry for 3 minutes or more.

      Standard Dimension
      Area Dimension
      a 6.0 mm (0.236 in.)
      b -2.0 to 2.0 mm (-0.0787to 0.0787 in.)
  5. Click here

    INSTALL WINDSHIELD GLASS SEAL


    1. B004SIVC01
      *a Back Side *b Ceramic Notch
      B004VGX Glass Primer - -

      Apply the glass primer to the window glass seal installation surface of the windshield glass.

      Note:

      Do not apply too much primer.

    2. Remove the peeling paper from a new window glass seal.

      Note:

      Allow the primer to dry for 3 minutes or more.

      Tip:

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. B004SIVC01
      *a Back Side *b Ceramic Notch
      B004VGX Window Glass Seal - -

      Install the window glass seal to the windshield glass as shown in the illustration.

  6. Click here

    INSTALL WINDOW GLASS ADHESIVE DAM


    1. for Lower side of the windshield glass:


      1. B004XDNC01
        *a Cut off

        Cut the window glass adhesive dam.

        Standard Dimension
        Area Dimension
        a 1564 mm (5.13 ft.)
      2. B004TUEC01
        *a Back Side *b Ceramic Notch
        B004VGX Glass Primer - -

        Apply the glass primer to the window glass adhesive dam installation surface of the windshield glass.

        Note:

        Do not apply too much primer.

      3. Remove the peeling paper from a new window glass adhesive dam.

        Note:

        Allow the primer to dry for 3 minutes or more.

        Tip:

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      4. B004TUEC01
        *a Back Side *b Ceramic Notch
        B004VGX Window Glass Adhesive Dam - -

        Install the window glass adhesive dam to the windshield glass as shown in the illustration.

    2. for Both sides of the windshield glass:


      1. B004XDNC01
        *a Cut off

        Cut the window glass adhesive dam.

        Standard Dimension
        Area Dimension
        a 680 mm (2.23 ft.)
      2. B004TY7C01
        *a Back Side *b Ceramic Notch
        B004VGX Glass Primer - -

        Apply the glass primer to the window glass adhesive dam installation surface of the windshield glass.

        Standard Dimension
        Area Dimension
        a 5.0 mm (0.197 in.)
        b 8.0 mm (0.315 in.)

      3. Remove the peeling paper from a new window glass adhesive dam.

        Note:

        Allow the primer to dry for 3 minutes or more.

        Tip:

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      4. B004S4TC01
        *a Back Side *b Ceramic Notch
        B004VGX Window Glass Adhesive Dam - -

        Install the window glass adhesive dam to the windshield glass as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 13.0 mm (0.512 in.)
  7. Click here

    INSTALL FRONT WINDOW INNER CENTER MOULDING

    CAUTION:
    B004UGDC23
    *a Heated Part
    *b Heat Light

    • Do not touch the heat light and heated parts.

    • Touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.

    Tip:

    Perform the following procedures if replacing the front window inner center moulding.


    1. Using a heat light, heat the windshield glass and a new front window inner center moulding.

      Standard
      Item Temperature
      Windshield Glass 20 to 30°C (68 to 86°F)
      Front Window Inner Center Moulding 20 to 30°C (68 to 86°F)
    2. B004TNZC01
      *a Back Side
      *b Ceramic Notch
      B004SZX R End
      B004VGX Glass Primer

      Apply the glass primer to the front window inner center moulding installation surface of the windshield glass.

      Standard Dimension
      Area Dimension
      a 16.0 mm (0.630 in.)
      Note:

      Do not apply too much primer.

    3. Remove the peeling paper from a new front window inner center moulding.

      Tip:

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    4. B004Y97C01
      *a Back Side *b Ceramic Notch
      *c Liner for the Protection - -
      B004VGX Front Window Inner Center Moulding - -

      Install the front window inner center moulding to the windshield glass as shown in the illustration.

      Note:

      • Allow the primer to dry for 3 minutes or more.


      • Do not remove the protective liner off the front window inner center moulding until the windshield glass is installed to the body.

    5. Clean the sponge installation surface on the front window inner center moulding.

    6. Remove the double-sided tape from the sponge and replace it with new double-sided tape.

    7. Remove the peeling paper of the double-sided tape trying not to touch the adhesional surface.

    8. B004UK8C01
      *a Back Side
      *b Align with the edge of the windshield glass.
      *c Align the corner of the sponge with the edge of the front window inner center moulding.

      Align the 2 sponges with the position shown in the illustration and then install them.

  8. Click here

    INSTALL WINDSHIELD GLASS RETAINER


    1. B004RJZC01
      *a Back Side
      *b Glass Primer

      Apply the glass primer to the windshield glass retainer installation surface of the windshield glass.

      Note:

      Do not apply too much primer.

    2. Remove the peeling paper from a new windshield glass retainer.

      Tip:

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    3. B004YLEC01
      *a Back Side
      *b Ceramic Notch

      Install the 2 windshield glass retainers to the windshield glass as shown in the illustration.

      Note:

      Allow the primer to dry for 3 minutes or more.

  9. Click here

    INSTALL WINDSHIELD GLASS


    1. Clean and shape the contact surface of the vehicle body.


      1. B004U19C03
        *a Vehicle Body
        B004VGX Adhesive

        Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 1.0 mm (0.0394 in.) to 3.0 mm (0.118 in.)
        Note:

        Be careful not to damage the vehicle body.

        Tip:

        Leave approximately 1.0 mm (0.039 in.) of adhesive on the vehicle body.

      2. Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

        Tip:

        Even if all of the adhesive has been removed, clean the vehicle body.

    2. Position the windshield glass.


      1. w/ Windshield Deicer:


        1. When replacing the front window inner center moulding:

          Secure the windshield deicer harness to the front window inner center moulding with cellophane tape.

        2. B004XSQ

          When reusing the front window inner center moulding:

          Check that the windshield deicer harness is installed to the harness clamp.

      2. Using suction cups, place the windshield glass in the correct position.

      3. Check that the entire contact surface of the glass rim is perfectly even.

        Note:

        w/ Windshield Deicer:

        Make sure that the wire harness of the windshield deicer is not caught between the body and windshield glass.

      4. B004VQUC01
        *a Matchmarks

        When using a new windshield glass:

        Place matchmarks on the windshield glass and vehicle body at the locations indicated in the illustration.

        Note:

        Check that the No. 2 windshield glass stopper are attached to the No. 1 windshield glass stopper correctly.

        Tip:

        When reusing a windshield glass, check the position of the matchmarks and make adjustments.

      5. Using suction cups, remove the windshield glass.

      6. Using a brush or sponge, coat the body primer to the exposed part of the vehicle body.

        Note:

        • Do not apply too much primer.

        • Do not apply primer to the adhesive.

        • When applying the primer, take care of the seams of the panel and spot welds.

      7. B004S24C01
        *a Back Side - -
        B004VGX Glass Primer - -

        Using a brush or sponge, coat the glass primer as shown in the illustration.

        Note:

        Do not apply too much primer.

        Standard Dimension
        Area Dimension
        a 13.0 mm (0.512 in.)
        b 20.0 mm (0.787 in.)
      8. B004YLLC84
        *a Sealer Gun
        *b Nozzle
        B004VGX Adhesive

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a More than 12.0 mm (0.472 in.)
        b More than 8.0 mm (0.315 in.)

      9. Load the sealer gun with the cartridge.

      10. B004RBYC01
        *a Back Side - -
        B004VGX Adhesive - -

        Apply adhesive to the glass as shown in the illustration.

        Adhesive
        Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent
        Note:

        Allow the primer to dry for 3 minutes or more.

        Standard Dimension
        Area Dimension
        a 6.0 mm (0.236 in.)
        b 4.0 mm (0.157 in.)
        c 5.0 mm (0.197 in.)
        d 13.0 mm (0.512 in.)
    3. B004VQUC01
      *a Matchmarks

      Install the windshield glass to the vehicle body.


      1. Using suction cups, position the windshield glass so that the matchmarks are aligned.

        Note:

        • Check that the No. 1 windshield stopper and the No. 2 windshield stopper are attached to the vehicle body correctly.

        • Check that the vehicle body and glass have a small gap between them.

      2. Press it in gently along the rim.

        Tip:

        Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a gasket scraper, remove any excess or protruding adhesive.

        Note:

        Apply adhesive up to the edge of the windshield glass.

      4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.

        Note:

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    4. w/ Windshield deicer:

      Connect the windshield deicer connector.

    5. B004WSHC01
      B004VGX Liner for the Protection

      When replacing the front window inner center moulding:

      Remove the 2 protective liners of the front window inner center moulding.

      Note:

      Do not damage or deform the front window inner center moulding.

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    CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

    3. Remove the protective tape and matchmark.

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    INSTALL ROOF HEADLINING ASSEMBLY

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  12. Click here

    INSTALL INNER REAR VIEW MIRROR ASSEMBLY

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  13. Click here

    INSTALL OBJECT RECOGNITION CAMERA (for Stereo Camera Type)

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  14. Click here

    INSTALL NO. 1 FORWARD RECOGNITION COVER (for Stereo Camera Type)

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  15. Click here

    INSTALL NO. 2 FORWARD RECOGNITION COVER (for Stereo Camera Type)

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  16. Click here

    INSTALL FORWARD RECOGNITION WITH HEATER HOOD SUB-ASSEMBLY (for Mono Camera Type)

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  17. Click here

    INSTALL FORWARD RECOGNITION CAMERA (for Mono Camera Type)

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  18. Click here

    INSTALL FORWARD RECOGNITION LATCH (for Mono Camera Type)

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  19. Click here

    INSTALL NO. 1 FORWARD RECOGNITION COVER (for Mono Camera Type)

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  20. Click here

    INSTALL NO. 2 FORWARD RECOGNITION COVER (for Mono Camera Type)

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  21. Click here

    INSTALL LOWER WINDSHIELD MOULDING OUTSIDE LH

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  22. Click here

    INSTALL LOWER WINDSHIELD MOULDING OUTSIDE RH

    Tip:

    Use the same procedure described for the LH side.

  23. Click here

    INSTALL RAIN SENSOR

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  24. Click here

    INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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  25. Click here

    INSTALL CENTER COWL TOP VENTILATOR LOUVER

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  26. Click here

    INSTALL CENTER NO. 2 COWL TOP VENTILATOR LOUVER

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  27. Click here

    INSTALL COWL TOP VENTILATOR LOUVER REINFORCEMENT

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  28. Click here

    INSTALL HOOD TO COWL TOP SEAL

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  29. Click here

    INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH

    for LHD:Click here

    for RHD:Click here

  30. Click here

    INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH

    for LHD:Click here

    for RHD:Click here

  31. Click here

    INSTALL FRONT WIPER ARM HEAD CAP

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  32. Click here

    INSTALL FRONT FENDER REINFORCEMENT SUB-ASSEMBLY TOP LH

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  33. Click here

    INSTALL FRONT FENDER REINFORCEMENT SUB-ASSEMBLY TOP RH

    Tip:

    Use the same procedure described for the LH side.

  34. Click here

    INSTALL UPPER RADIATOR SUPPORT SEAL

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  35. Click here

    ADJUST OBJECT RECOGNITION CAMERA (for Stereo Camera Type)

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  36. Click here

    ADJUST FORWARD RECOGNITION CAMERA (for Mono Camera Type)

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