HEATER WATER PUMP(for AWD) INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. Click here

   INSTALL WATER PUMP BRACKET

   
   
   1. 

      Install the water pump bracket with the bolt.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

2. Click here

   INSTALL HEATER ACCESSORY ASSEMBLY

   
   
   1. 

      Attach the 4 hose clips to the water pipe sub-assembly.

   2. 

      *a	View A	*b	Marking (Green)
      *c	Hose Clip Installation Angle (165 to 195°)	*d	View B
      *e	Marking (White)	-	-

      Connect water pipe sub-assembly with its marking aligned as shown in the illustration and install the 2 hose clips within the range shown in the illustration.

      Note:
      

      • Do not apply excessive force to the water pipe sub-assembly.

      • Install the clips 2 to 5 mm (0.0787 to 0.197 in.) away from the end of the hose.

   3. 

      Insert in this Direction

      Insert the heater accessory assembly (with water pipe sub-assembly) into the vehicle from engine room as shown in the illustration.

   4. 

      	Nut
      	Connector

      Install the heater accessory assembly (with water pipe sub-assembly) with the 2 nuts.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

   5. Connect the connector.

   6. 

      *a

      Stopper

      Install the nut.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

      Note:

      Install with a stopper on the seating surface of the water pump bracket.

   7. 

      *1	Hose Clip	-	-
      *a	View A	*b	Marking (Blue)
      *c	Hose Clip Installation Angle (-15 to 15°)	*d	View B
      *e	Marking (Yellow)	*f	Hose Connector Detail
      *g	Bulge	*h	Marking
      *i	Hose Clip Installation Range (2 to 7 mm (0.0787 to 0.276 in.))	-	-

      Connect water pipe sub-assembly with its marking aligned as shown in the illustration and install the 2 hose clips within the range shown in the illustration.

      Note:
      

      • Do not apply excessive force to the water pipe sub-assembly.

      • Insert the hose until it bulges but without it sticking out.

   8. 

      *1	Clamp
      *a	Marking

      Attach the clamp as shown in the illustration.

3. Click here

   INSTALL OIL PUMP MOTOR CONTROLLER ASSEMBLY

   
   
   1. 

      for LHD:

      
      

      1. Install the oil pump motor controller assembly with the 2 nuts.

         8.5 N*m

         87 kgf*cm

         75 in.*lbf

      2. Attach the clamp.

         

         Note:

         If the removed nut is the same shape as that shown in the illustration, replace it the supplied replacement part.

   2. 

      for RHD:

      
      

      1. Install the oil pump motor controller assembly with the 2 nuts.

         8.5 N*m

         87 kgf*cm

         75 in.*lbf

      2. Attach the clamp.

         

         Note:

         If the removed nut is the same shape as that shown in the illustration, replace it the supplied replacement part.

4. Click here

   CONNECT NO. 3 ENGINE WIRE

   
   
   1. 

      Attach the clamp.

   2. Connect the No. 3 engine wire with the 2 bolts.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

5. Click here

   INSTALL AIR CLEANER ASSEMBLY

   Click here

6. Click here

   INSTALL NO. 1 AIR CLEANER INLET

   Click here

7. Click here

   INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH

   
   
   1. 

      Install the radiator support to crossmember brace sub-assembly RH with the 2 bolts.

      49 N*m

      500 kgf*cm

      36 ft.*lbf

8. Click here

   ADD ENGINE COOLANT

   Click here

9. Click here

   INSPECT FOR COOLANT LEAK

   Click here

10. Click here

    INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY

    Click here

11. Click here

    INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

    Click here

12. Click here

    INSTALL LOWER RADIATOR AIR DEFLECTOR

    Click here

13. Click here

    INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here

14. Click here

    INSTALL RADIATOR COVER PLATE

    Click here

15. Click here

    INSTALL V-BANK COVER SUB-ASSEMBLY

    Click here