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COMPRESSOR(for AWD) REMOVAL

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CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the compressor with motor assembly removal/installation are shown below.

Table 1. Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary procedures Effect/Inoperative Function when Necessary Procedure not Performed Link
Disconnect cable from negative (-) auxiliary battery terminal Memorize steering angle neutral point LKA/LDA system (for Mono camera type)

for Stereo Camera type:Click here

for Mono Camera type:Click here
Lane control system (for Stereo camera type)
Parking support brake system*
Pre-collision system (for Stereo camera type)
Pre-collision system (for Mono camera type)
Adaptive high beam system

  • Lighting system (EXT)

  • Cornering lights
Variable gear ratio steering system

Click here
Parking assist monitor system

Click here
Panoramic view monitor system

Click here
Initialize rear door sunshade system Rear door sunshade system

Click here
Initialize power trunk lid system Power trunk lid system

Click here
*: When performing learning using the GTS. Click hereClick here
CAUTION:

  • B004YIH

    This vehicle has contains high voltage circuits standardized with orange colored wiring and connectors, so follow the instructions in this manual to perform the procedures correctly.

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  • If the correct procedures are not followed according to the instructions in this manual, there is a danger of electric shock from the high voltage circuits.

  • B004STG

    Be sure to wear insulating gloves when working on high voltage wiring or components.

  • If work is performed without wearing insulating gloves, there is a danger of electric shock.

Tip:

  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

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PROCEDURE


  1. Click here

    REMOVE V-BANK COVER SUB-ASSEMBLY

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  2. Click here

    REMOVE RADIATOR COVER PLATE

    Click here

  3. Click here

    REMOVE UPPER RADIATOR SUPPORT SEAL

    Click here

  4. Click here

    REMOVE LOWER RADIATOR AIR DEFLECTOR

    Click here

  5. Click here

    RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. for HFC-134a(R134a):

      Click here

    2. for HFO-1234yf(R1234yf):

      Click here

  6. Click here

    REMOVE SERVICE PLUG GRIP

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  7. Click here

    CHECK TERMINAL VOLTAGE


    1. Remove the connector cover assembly.

      Click here

    2. Check the terminal voltage.

      Click here

    3. Install the connector cover assembly.

      Click here

  8. Click here

    REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH


    1. B004SZO

      Remove the 2 bolts and radiator support to crossmember brace sub-assembly LH.

  9. Click here

    REMOVE ECM

    Click here

  10. Click here

    REMOVE SUCTION HOSE SUB-ASSEMBLY


    1. B004XOKC01
      B004SZX Bolt
      B004UK4 Nut

      Remove the bolt, nut and suction hose sub-assembly from the compressor with motor assembly.

      Note:

      Do not apply excessive force to the suction hose sub-assembly.

    2. Remove the 2 O-rings from the suction hose sub-assembly.

      Note:

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  11. Click here

    DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. B004ROJ

      Remove the bolt and disconnect the discharge hose sub-assembly from the compressor with motor assembly.

      Note:

      Do not apply excessive force to the discharge hose sub-assembly.

    2. Remove the O-ring from the discharge hose sub-assembly.

      Note:

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  12. Click here

    REMOVE NO. 13 CONNECTOR HOLDER


    1. B004RDDC01
      *a Green-colored Lock
      B004UK4 Connector (A)
      B004XCB Slide

      Slide the green-colored lock of the connector (A) as shown in the illustration to release it and disconnect the connector.

      CAUTION:

      Make sure to wear insulating gloves.

      Note:

      Insulate the disconnected terminals and connector with vinyl tape.

    2. B004WE6C01
      *a Clamp
      *b Guide
      B004SZX Connector (B)
      B004UK4 Connector (C)

      Disconnect the connector (B) and connector (C).

    3. Detach the clamp and guide and remove the No. 13 connector holder.

  13. Click here

    REMOVE COMPRESSOR WITH MOTOR ASSEMBLY


    1. B004XWXC01
      B004SZX Bolt (A)
      B004UK4 Connector (D)

      Disconnect the connector (D).

    2. Remove the bolt (A) and disconnect the wiring harness clamp bracket (bolt (A) fastening side).

    3. B004XBIC01
      *a Green-colored Lock
      B004SZX Bolt (B)
      B004UK4 Connector (E)
      B004XCB Slide

      Remove the bolt (B) and disconnect the wiring harness clamp bracket (bolt (B) fastening side).

    4. Slide the green-colored lock of the connector (E) as shown in the illustration to release it and disconnect the connector.

      CAUTION:

      Make sure to wear insulating gloves.

      Note:

      Insulate the disconnected terminals and connector with vinyl tape.

    5. B004XGYC02
      B004SZX Nut
      B004UK4 Bolt

      Remove the 2 nuts and 2 bolts.

    6. B004R7L

      Using an E8 "TORX" socket wrench, remove the 2 stud bolts and compressor with motor assembly.

      Note:

      Do not drop or subject the parts to any impact.