COMPRESSOR(for 2WD) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the compressor with motor assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary procedures Effect/Inoperative Function when Necessary Procedure not Performed Link
Disconnect cable from negative (-) auxiliary battery terminal Memorize steering angle neutral point LKA/LDA system (for Mono camera type)

for Stereo Camera type: Click here

for Mono Camera type: Click here

Lane control system (for Stereo camera type)
Parking support brake system*
Pre-collision system (for Stereo camera type)
Pre-collision system (for Mono camera type)
Adaptive high beam system

    Lighting system (EXT)

  • Cornering lights
Variable gear ratio steering system

Click here

Parking assist monitor system

Click here

Panoramic view monitor system

Click here

Initialize rear door sunshade system Rear door sunshade system

Click here

Initialize power trunk lid system Power trunk lid system

Click here

*: When performing learning using the GTS.
Click here Click here

CAUTION:


  • B004YIH

    This vehicle has contains high voltage circuits standardized with orange colored wiring and connectors, so follow the instructions in this manual to perform the procedures correctly.

    Click here

  • If the correct procedures are not followed according to the instructions in this manual, there is a danger of electric shock from the high voltage circuits.

  • B004STG

    Be sure to wear insulating gloves when working on high voltage wiring or components.

  • If work is performed without wearing insulating gloves, there is a danger of electric shock.

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. AIR SUSPENSION CONTROL PROHIBITED (w/ Air Suspension)

    Click here

  2. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

    Click here

  3. REMOVE TRANSMISSION UNDER COVER

    Click here

  4. REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY

    Click here

  5. REMOVE V-BANK COVER SUB-ASSEMBLY

    Click here

  6. REMOVE RADIATOR COVER PLATE

    Click here

  7. REMOVE UPPER RADIATOR SUPPORT SEAL

    Click here

  8. REMOVE LOWER RADIATOR AIR DEFLECTOR

    Click here

  9. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. for HFC-134a(R134a):

      Click here

    2. for HFO-1234yf(R1234yf):

      Click here

  10. REMOVE SERVICE PLUG GRIP

    Click here

  11. CHECK TERMINAL VOLTAGE


    1. Remove the connector cover assembly.

      Click here

    2. Check the terminal voltage.

      Click here

    3. Install the connector cover assembly.

      Click here

  12. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH


    1. B004SZO

      Remove the 2 bolts and radiator support to crossmember brace sub-assembly LH.

  13. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. B004XY7

      Remove the bolt and disconnect the discharge hose sub-assembly from the compressor with motor assembly.

      Note

      Do not apply excessive force to the discharge hose sub-assembly.

    2. Remove the O-ring from the discharge hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  14. REMOVE SUCTION HOSE SUB-ASSEMBLY


    1. B004SHIC01
      B004SZX Bolt
      B004UK4 Nut

      Remove the bolt, nut and suction hose sub-assembly from the compressor with motor assembly.

      Note

      Do not apply excessive force to the suction hose sub-assembly.

    2. Remove the 2 O-rings from the suction hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  15. REMOVE COMPRESSOR WITH MOTOR ASSEMBLY


    1. B004S4EC01
      B004SZX Bolt (A)
      B004UK4 Connector (A)
      B004XCB Bolt (B)

      Disconnect the connector (A).

    2. Remove the bolt (A) and disconnect the wiring harness clamp bracket (bolt (A) fastening side).

    3. Remove the bolt (B) and disconnect the wiring harness clamp bracket (bolt (B) fastening side).

    4. B004XMAC01
      *a Green-colored Lock
      B004SZX Bolt (C)
      B004UK4 Connector (B)
      B004XCB Slide

      Remove the bolt (C) and disconnect the wiring harness clamp bracket (bolt (C) fastening side).

    5. Slide the green-colored lock of the connector (B) as shown in the illustration to release it and disconnect the connector.

      CAUTION:

      Make sure to wear insulating gloves.

      Note

      Insulate the disconnected terminals and connector with vinyl tape.

    6. B004WSFC01
      B004SZX Nut
      B004UK4 Bolt (D)
      B004XCB Bolt (E)

      Remove the 2 nuts, bolt (D) and bolt (E).

      Tech Tips

      At this point, bolt (E) interferes with the front frame crossmember sub-assembly. Therefore, it cannot be pulled out from the compressor with motor assembly.

    7. B004T4F

      Using an E8 "TORX" socket wrench, remove the 2 stud bolts and compressor with motor assembly.

      Note

      Do not drop or subject the parts to any impact.