FRONT EVAPORATOR TEMPERATURE SENSOR INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. INSTALL NO. 1 COOLER THERMISTOR


    1. B004W3YC02
      *a Fixed Part
      *b Sensor Part

      Install the No. 1 cooler thermistor as shown in the illustration.

      Installation Position
      Part Length
      A 105 mm (4.13 in.)(16 Fins)
      B 45 to 55 mm (1.77 to 2.17 in.)

      Note


      • Be sure to insert the No. 1 cooler thermistor only once because reinserting it into the same position will not allow it to be firmly secured.

      • When reusing the No. 1 cooler evaporator sub-assembly, insert the sensor part of the No. 1 cooler thermistor one row from the row that had been used previously (X in the illustration).

      • After inserting the No. 1 cooler thermistor, do not apply excessive force to the wire.

      • Directly insert the No. 1 cooler thermistor until the edge of the plastic case "a" comes into contact with the No. 1 cooler evaporator sub-assembly "b".

  2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

    Click here

  3. INSTALL NO. 4 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

    Click here

  4. INSTALL NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

    Click here

  5. INSTALL NO. 1 COOLER COVER

    Click here

  6. INSTALL COOLER EXPANSION VALVE

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  7. INSTALL AIR CONDITIONING TUBE ASSEMBLY

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  8. INSTALL NO. 2 COOLER COVER

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  9. INSTALL AIR CONDITIONING HARNESS ASSEMBLY


    1. B004TLM

      for LHD:


      1. Attach the guide.

      2. Connect the 5 connectors.

      3. B004R1L

        Connect the 2 connectors.

    2. B004W7K

      for RHD:


      1. Attach the guide.

      2. Connect the 5 connectors.

      3. B004XOY

        Attach the guide.

      4. Connect the 2 connectors.

  10. INSTALL NO. 3 COOLING UNIT BRACKET

    Click here

  11. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

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  12. INSTALL COOLING UNIT PARTS

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  13. INSTALL HEATER GROMMET

    Click here

  14. INSTALL BLOWER ASSEMBLY

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