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REAR AIR CONDITIONING UNIT DISASSEMBLY

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PROCEDURE


  1. Click here

    REMOVE NO. 2 AIR CONDITIONING HARNESS ASSEMBLY


    1. B004X9F

      Disconnect the connectors, detach the clamp and remove the No. 2 air conditioning harness assembly from the upper case.

  2. Click here

    REMOVE AIR DUCT SUB-ASSEMBLY


    1. B004UDX

      Remove the 3 screws and air duct sub-assembly.

  3. Click here

    REMOVE NO. 2 COOLER UNIT DRAIN HOSE


    1. B004U3H

      Remove the No. 2 cooler unit drain hose from the rear cooling unit.

  4. Click here

    REMOVE NO. 1 REAR COOLING UNIT DAMPER SERVO SUB-ASSEMBLY


    1. B004TWH

      for RH:


      1. Remove the 2 screws and No. 1 rear cooling unit damper servo sub-assembly.

    2. B004TWZ

      for LH:


      1. Remove the 2 screws and No. 1 rear cooling unit damper servo sub-assembly.

  5. Click here

    REMOVE REAR BLOWER WITH FAN MOTOR SUB-ASSEMBLY


    1. B004T20

      Remove the screw and cooler bracket.

    2. B004X7M

      Remove the 3 screws and rear blower motor with fan sub-assembly.

  6. Click here

    REMOVE COOLER BRACKET


    1. B004SSS

      Remove the screw and cooler bracket.

    2. B004WY6

      Remove the screw and cooler bracket.

    3. B004TR6C02
      B004SZX Bolt
      B004UK4 Screw

      Remove the 2 screws, bolt and cooler bracket.

    4. B004R92

      Remove the 3 screws and 3 cooler brackets.

  7. Click here

    REMOVE AIR CONDITIONING TUBE AND ACCESSORY SUB-ASSEMBLY


    1. B004TKTC01
      B004SZX Hexagon bolt
      B004UK4 Air conditioning tube

      Disconnect the hose.

    2. Remove the butyl tape of the tube openings, and then using a hexagon wrench (4 mm), remove the 2 hexagon bolts and the air conditioning tube and accessory sub-assembly.

    3. Remove the 2 O-rings from the air conditioning tube and accessory sub-assembly.

      Note:

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  8. Click here

    REMOVE REAR EVAPORATOR SUB-ASSEMBLY


    1. B004RUW

      Remove the 4 screws and intake case.

    2. B004W9K

      Remove the packing from the discharge area.

    3. B004RBZ

      Remove the 12 screws.

    4. B004S6C

      Detach the claw and guide and remove the upper case.

    5. B004USP

      Remove the rear evaporator from the lower unit case.

    6. B004S4B

      Remove the 2 O-rings from the rear evaporator.

  9. Click here

    REMOVE NO. 2 AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY


    1. Remove the packing from the joint of the No. 2 air conditioning tube and accessory assembly.

    2. B004VSO

      Remove the expansion cover.

    3. B004WH0

      Underfloor piping side:


      1. Using a hexagon wrench (4 mm), remove the 2 hexagon bolts and the No. 2 air conditioning tube and accessory assembly.

      2. Remove the 2 O-rings from the No. 2 air conditioning tube and accessory assembly.

        Note:

        Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

    4. B004RJO

      Evaporator side:


      1. Remove the No. 2 air conditioning tube and accessory assembly.

      2. Remove the 2 O-rings from the No. 2 air conditioning tube and accessory assembly.

        Note:

        Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  10. Click here

    REMOVE REAR COOLING UNIT EXPANSION VALVE