RADIATOR

INSTALL NO. 5 RADIATOR SUPPORT TO SEAL

Install a new No. 5 radiator support to seal to the radiator assembly.

INSTALL NO. 4 RADIATOR SUPPORT TO SEAL

Install a new No. 4 radiator support to seal to the radiator assembly.

INSTALL NO. 3 RADIATOR SUPPORT TO SEAL

Install a new No. 3 radiator support to seal to the radiator assembly.

INSTALL NO. 2 RADIATOR SUPPORT TO SEAL

Install a new No. 2 radiator support to seal to the radiator assembly.

INSTALL NO. 1 RADIATOR SUPPORT TO SEAL

Upper Side:
1. Install a new No. 1 radiator support to seal to the radiator assembly.
Lower Side:
1. Install a new No. 1 radiator support to seal to the radiator assembly.

INSTALL LOWER RADIATOR SUPPORT

Install the 2 lower radiator supports to the radiator assembly.

INSTALL SUB-RADIATOR SUPPORT CUSHION

Install the 2 radiator support cushions to the radiator assembly.

INSTALL FAN WITH MOTOR ASSEMBLY

Attach the guide.
Install the fan with motor assembly to the radiator assembly with the 2 bolts.

Note

Do not damage the radiator assembly when installing the fan with motor assembly.

Torque:

12 N*m { 122 kgf*cm, 9 ft.*lbf }

INSTALL INVERTER WATER PUMP ASSEMBLY (WITH MOTOR)

Install the inverter water pump assembly (with motor) with the 2 bolts.

Torque:

7.0 N*m { 71 kgf*cm, 62 in.*lbf }

INSTALL NO. 5 ENGINE ROOM WIRE

Attach the clamps and connect the connector to install the No. 5 engine room wire.

INSTALL NO. 2 INVERTER COOLING HOSE

Install the No. 2 inverter cooling hose to the inverter water pump assembly (with motor), and slide the hose clip to secure the hose.
Note
- Install so that the No. 2 inverter cooling hose paint mark and inverter water pump assembly (with motor) positioning stopper are securely overlapped. (Rotational Direction)
- Make sure the No. 2 inverter cooling hose is securely inserted to the stopper. (Axial Direction)
Attach the clamp.

Install the No. 2 inverter cooling hose to the radiator assembly with the 2 clips.

*a	View A	*b	105°
*c	45°	*d	Paint Mark
*e	Upper Side	*f	Front Side
*g	Rotational Direction	*h	OK
*i	NG	*j	Variation Range
*k	Axis Direction	*l	Stopper
*m	2 to 7 mm (0.0787 to 0.276 in.)	-	-
	Hose Clip		Clip

INSTALL NO. 2 RADIATOR HOSE

Install the No. 2 radiator hose to the radiator assembly, and slide the clip to secure the hose.

Note

Install so that the No. 2 radiator hose paint mark and radiator assembly positioning stopper are securely overlapped. (Rotational Direction)

Tech Tips

The clip may be installed facing either up or down.

Attach the clamp.

*1	No. 2 Radiator Hose	*2	No. 3 Radiator Hose
*a	View A	*b	120°
*c	18°	*d	Paint Mark
*e	Radiator Side Rib	*f	Upper Side
*g	LH Side	*h	Rotational Direction
*i	OK	*j	NG
*k	Variation Range	*l	Axis Direction
*m	Stopper	*n	2 to 5 mm (0.0787 to 0.197 in.)
*o	0 to 1 mm (0 to 0.0394 in.)	-	-

INSTALL REAR RADIATOR SIDE AIR GUIDE PLATE RH

Attach the claw to install the rear radiator side air guide plate RH to the radiator assembly.

INSTALL DISCHARGE HOSE SUB-ASSEMBLY

Attach the clamp to install the discharge hose sub-assembly to the fan with motor assembly.

INSTALL NO. 1 RADIATOR HOSE

Install the No. 1 radiator hose to the radiator assembly, and slide the clip to secure the hose.

Note

Install so that the No. 1 radiator hose paint mark and radiator assembly positioning stopper are securely overlapped. (Rotational Direction)

Attach the clamp.

*a	View A	*b	120°
*c	18°	*d	Paint Mark
*e	Upper Side	*f	LH Side
*g	Rotational Direction	*h	OK
*i	NG	*j	Variation Range
*k	Axis Direction	*l	Stopper
*m	2 to 5 mm (0.0787 to 0.197 in.)	*n	0 to 1 mm (0 to 0.0394 in.)

INSTALL NO. 3 INVERTER COOLING HOSE

for LHD:
1. Clip
  
  Bolt
  
  Install the No. 3 inverter cooling hose to the radiator assembly with the clip and bolt.
  
  Torque:
  
  8.0 N*m { 82 kgf*cm, 71 in.*lbf }
2. Attach the clamps.
for RHD:
1. Clip
  
  Bolt
  
  Install the No. 3 inverter cooling hose to the radiator assembly with the clip and bolt.
  
  Torque:
  
  8.0 N*m { 82 kgf*cm, 71 in.*lbf }

INSTALL REAR RADIATOR SIDE AIR GUIDE PLATE LH

Attach the claw and install the rear radiator side air guide plate LH to the radiator assembly.

INSTALL RADIATOR RESERVE TANK HOSE

Install the radiator reserve tank hose to the radiator assembly, and slide the clip to secure the hose.

Note

Install so that the radiator reserve tank hose paint mark and radiator assembly positioning stopper are securely overlapped. (Rotational Direction)
Make sure the radiator reserve tank hose is securely inserted to the stopper. (Axial Direction)

*a	View A	*b	120°
*c	Paint Mark	*d	Upper Side
*e	LH Side	*f	Rotational Direction
*g	OK	*h	NG
*i	Variation Range	*j	Axis Direction
*k	Stopper	*l	2 to 7 mm (0.0787 to 0.276 in.)

INSTALL RADIATOR ASSEMBLY

for LHD:
1. Install the radiator assembly together with the fan with motor assembly to the vehicle.
  Note
  
  Perform the following procedure with 2 or more people to prevent damage to the radiator assembly.
  
  Do not damage the radiator assembly, fan with motor assembly, cooler pipe or cooling hoses when installing them.
  Install in this Direction - -
for RHD:
1. Install the radiator assembly together with the fan with motor assembly to the vehicle.
  Note
  
  Perform the following procedure with 2 or more people to prevent damage to the radiator assembly.
  
  Do not damage the radiator assembly, fan with motor assembly, cooler pipe or cooling hoses when installing them.
  Install in this Direction - -

INSTALL COOLER CONDENSER ASSEMBLY

Insert the cooler condenser assembly into the vehicle and attach the guide.

Note

When inserting the cooler condenser assembly, do not damage the cooler condenser assembly and radiator assembly.
Attach the claw to install the cooler condenser assembly.

Install in this Direction - -

Install the No. 2 inverter cooling hose and No. 3 inverter cooling hose to the cooler condenser assembly, and slide the clip to secure the hose.

Note

Install so that the No. 2 inverter cooling hose and No. 3 inverter cooling hose paint mark and cooler condenser assembly positioning stopper are securely overlapped. (Rotational Direction)
Make sure the No. 2 inverter cooling hose and No. 3 inverter cooling hose is securely inserted to the stopper. (Axial Direction)

*1	No. 2 Inverter Cooling Hose	*2	No. 3 Inverter Cooling Hose
*a	View A	*b	120°
*c	Paint Mark	*d	Upper Side
*e	LH Side	*f	Rotational Direction
*g	OK	*h	NG
*i	Variation Range	*j	Axis Direction
*k	Stopper	*l	2 to 7 mm (0.0787 to 0.276 in.)

CONNECT DISCHARGE HOSE SUB-ASSEMBLY

Compressor with Motor Assembly Side: (for 2WD)

Click here
Compressor with Motor Assembly Side: (for AWD)

Click here
Cooler Condenser Assembly Side:

Click here

CONNECT LIQUID TUBE SUB-ASSEMBLY A

Click here

INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

Install the upper radiator support sub-assembly with the 5 bolts.

Torque:

12.5 N*m { 127 kgf*cm, 9 ft.*lbf }

INSTALL HOOD LOCK CONTROL CABLE COVER RH

Attach the clamp to connect the hood lock control cable cover LH.
Install the screw.

INSTALL HOOD LOCK CONTROL CABLE COVER LH (for LHD)

Attach the clamp to connect the hood lock control cable cover RH.
Install the screw.

CONNECT ENGINE ROOM MAIN WIRE

Attach the clamps to connect the engine room main wire.
Connect the connector.

CONNECT NO. 3 INVERTER COOLING HOSE

for LHD:

Install the No. 3 inverter cooling hose to the inverter cooling pipe, and slide the clip to secure the hose.

Note

Install so that the No. 3 inverter cooling hose paint mark and inverter cooling pipe positioning stopper are securely overlapped. (Rotational Direction)
Make sure the No. 3 inverter cooling hose is securely inserted to the stopper. (Axial Direction)

*a	View A	*b	120°
*c	Paint Mark	*d	Upper Side
*e	RH Side	*f	Rotational Direction
*g	OK	*h	NG
*i	Variation Range	*j	Axis Direction
*k	Stopper	*l	2 to 7 mm (0.0787 to 0.276 in.)

for RHD:

*1	No. 3 Inverter Cooling Hose
*2	No. 4 Inverter Cooling Hose
*a	Retainer
	Lock Direction
	Connection Direction

Connect the No. 3 inverter cooling hose to the No. 4 inverter cooling hose.

Note

Secure the quick connector retainer by locking it until a "click" sound is heard.

CONNECT NO. 3 RADIATOR HOSE

Connect the No. 3 radiator hose to the water inlet with thermostat sub-assembly, and slide the clip to secure the hose.

Note

Install so that the No. 3 radiator hose paint mark and water inlet with thermostat sub-assembly positioning stopper are securely overlapped. (Rotational Direction)

Attach the clamps.

*1	No. 2 Radiator Hose	*2	No. 3 Radiator Hose
*a	View A	*b	120°
*c	29°	*d	Paint Mark
*e	Upper Side	*f	Rear Side
*g	Rotational Direction	*h	OK
*i	NG	*j	Variation Range
*k	Axis Direction	*l	Stopper
*m	2 to 6 mm (0.0787 to 0.236 in.)	*n	0 to 1 mm (0 to 0.0394 in.)

CONNECT NO. 1 RADIATOR HOSE

Connect the No. 1 radiator hose to the water outlet sub-assembly, and slide the clip to secure the hose.

Note

Install so that the No. 1 radiator hose paint mark and water outlet sub-assembly positioning stopper are securely overlapped. (Rotational Direction)

*a	View A	*b	120°
*c	48°	*d	Paint Mark
*e	Upper Side	*f	Rear Side
*g	Rotational Direction	*h	OK
*i	NG	*j	Variation Range
*k	Axis Direction	*l	Stopper
*m	2 to 6 mm (0.0787 to 0.236 in.)	*n	0 to 1 mm (0 to 0.0394 in.)

CONNECT OIL COOLER INLET HOSE

*1 Radiator Pipe

Connect the No. 1 oil cooler inlet hose to the radiator pipe, and slide the clip to secure the hose.

CONNECT TRANSMISSION OIL COOLER HOSE

Connect the transmission oil cooler hose to the radiator assembly, and slide the clip to secure the hose.
Attach the clamp.

CONNECT NO. 2 OIL COOLER OUTLET HOSE

Connect the No. 2 oil cooler outlet hose to the radiator assembly, and slide the clip to secure the hose.

INSTALL INVERTER RESERVE TANK ASSEMBLY

for LHD:

Install the inverter reserve tank assembly to the fan with motor assembly with the 2 bolts.

Torque:

5.0 N*m { 51 kgf*cm, 44 in.*lbf }

Install the No. 1 inverter cooling hose to the inverter water pump assembly (with motor), and slide the clip to secure the hose.

Note

Install so that the No. 1 inverter cooling hose paint mark and inverter water pump assembly (with motor) positioning stopper are securely overlapped. (Rotational Direction)
Make sure the No. 1 inverter cooling hose is securely inserted to the stopper. (Axial Direction)

*1	No. 1 Inverter Cooling Hose	-	-
*a	View A	*b	60°
*c	210°	*d	5°
*e	Paint Mark	*f	Rear Side
*g	LH Side	*h	Rotational Direction
*i	OK	*j	NG
*k	Variation Range	*l	Axis Direction
*m	Stopper	*n	2 to 7 mm (0.0787 to 0.276 in.)

Install the No. 6 inverter cooling hose to the inverter coling pipe, and slide the clip to secure the hose.

Note

Install so that the No. 6 inverter cooling hose paint mark and inverter cooling pipe positioning stopper are securely overlapped. (Rotational Direction)
Make sure the No. 6 inverter cooling hose is securely inserted to the stopper. (Axial Direction)

*1	No. 6 Inverter Cooling Hose	-	-
*a	View A	*b	120°
*c	7°	*d	Paint Mark
*e	Upper Side	*f	RH Side
*g	Rotational Direction	*h	OK
*i	NG	*j	Variation Range
*k	Axis Direction	*l	Stopper
*m	2 to 7 mm (0.0787 to 0.276 in.)	-	-

for RHD:

Install the inverter reserve tank assembly to the fan with motor assembly with the 2 bolts.

Torque:

5.0 N*m { 51 kgf*cm, 44 in.*lbf }
Attach the clamps.

Install the No. 1 inverter cooling hose to the inverter water pump assembly (with motor), and slide the clip to secure the hose.

Note

Install so that the No. 1 inverter cooling hose paint mark and inverter water pump assembly (with motor) positioning stopper are securely overlapped. (Rotational Direction)
Make sure the No. 1 inverter cooling hose is securely inserted to the stopper. (Axial Direction)

*1	No. 1 Inverter Cooling Hose	-	-
*a	View A	*b	60°
*c	210°	*d	5°
*e	Paint Mark	*f	Rear Side
*g	LH Side	*h	Rotational Direction
*i	OK	*j	NG
*k	Variation Range	*l	Axis Direction
*m	Stopper	*n	2 to 7 mm (0.0787 to 0.276 in.)

*1	No. 2 Inverter Cooling Hose Assembly
*2	No. 5 Inverter Cooling Hose
*a	Retainer
	Lock Direction
	Connection Direction

Connect the No. 2 inverter cooling hose assembly to the No. 5 inverter cooling hose.

Note

Secure the quick connector retainer by locking it until a "click" sound is heard.

INSTALL RADIATOR RESERVE TANK ASSEMBLY

Install the radiator reserve tank assembly to the fan with motor assembly with the 2 bolts.

Torque:

5.0 N*m { 51 kgf*cm, 44 in.*lbf }
Attach the clamp.
Connect the connector and attach the clamps.
*1 Radiator Pipe

Connect the reserve tank outlet hose, and slide the clip to secure the hose to the radiator pipe.

Connect the radiator reserve tank hose, and slide the clip to secure the hose to the reserve tank assembly.

Note

Install so that the radiator reserve tank hose paint mark and reserve tank assembly positioning stopper are securely overlapped. (Rotational Direction)
Make sure the radiator reserve tank hose is securely inserted to the stopper. (Axial Direction)

*a	View A	*b	120°
*c	45°	*d	Paint Mark
*e	Upper Side	*f	Rear Side
*g	Rotational Direction	*h	OK
*i	NG	*j	Variation Range
*k	Axis Direction	*l	Stopper
*m	2 to 7 mm (0.0787 to 0.276 in.)	-	-