THERMOSTAT INSTALLATION

PROCEDURE


  1. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY


    1. for LHD:


      1. B004SSJ

        Install a new gasket to the water inlet with thermostat sub-assembly.

      2. B004WSVC01
        B004SZX Bolt
        B004UK4 Nut

        Install the water inlet with thermostat sub-assembly to the engine water pump assembly with the 2 bolts and nut.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. for RHD:


      1. B004Y4Q

        Install a new gasket to the water inlet with thermostat sub-assembly.

      2. B004XBHC01
        B004SZX Bolt
        B004UK4 Nut

        Install the water inlet with thermostat sub-assembly to the engine water pump assembly with the 2 bolts and nut.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  2. CONNECT WATER HOSE


    1. B004YUB

      Connect the water hose to the water inlet with thermostat sub-assembly, and slide clip to secure with the hose.

      Note


      • Position the clip so that it faces the same direction as the paint mark.

      • Position the clip so that is 1 to 5 mm (0.0394 to 0.197 in.) away from the end of the water hose.

  3. CONNECT WATER BY-PASS HOSE (for RHD)


    1. Water Inlet Side:


      1. B004U3AC01
        *a Clip Installation Range (180°)
        *b Paint Mark
        *c Engine Upper Side
        *d Engine Front Side

        Connect the water by-pass hose to the water inlet with thermostat sub-assembly, and slide the clip to secure the hose.

        Note

        Position the clip so that is 1 to 5 mm (0.0394 to 0.197 in.) away from the end of the water hose.

    2. Water Outlet Side:


      1. B004TFLC01
        *a Paint Mark
        *b Engine Upper Side
        *c Engine Left Side

        Connect the water by-pass hose to the water outlet sub-assembly, and slide the clip to secure the hose.

        Note

        Position the clip so that is 1 to 5 mm (0.0394 to 0.197 in.) away from the end of the water hose.

  4. CONNECT NO. 3 RADIATOR HOSE

    Click here

  5. CONNECT NO. 1 RADIATOR HOSE

    Click here

  6. INSTALL NO. 1 AIR CLEANER INLET

    Click here

  7. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH

    Click here

  8. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH

    Click here

  9. ADD ENGINE COOLANT

    Click here

  10. INSPECT FOR COOLANT LEAK

    Click here

  11. INSTALL LOWER RADIATOR AIR DEFLECTOR

    Click here

  12. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here

  13. INSTALL RADIATOR COVER PLATE

    Click here

  14. INSTALL V-BANK COVER SUB-ASSEMBLY

    Click here

  15. INSTALL STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY (for AWD)

    Click here

  16. INSTALL FRONT SUSPENSION MEMBER BRACE (for AWD)

    Click here

  17. INSTALL OIL PAN PROTECTOR (for 2WD)

    Click here

  18. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY