FUEL PRESSURE SENSOR(for High Pressure) INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. Click here

   INSTALL FUEL PIPE PLUG SUB-ASSEMBLY

   
   
   1. 

      *1	Fuel Pipe Plug Sub-assembly	*2	No. 1 Fuel Injector Back-up Ring
      *3	No. 2 Fuel Injector Back-up Ring	*4	No. 3 Fuel Injector Back-up Ring
      *5	O-ring	-	-
      *a	Opening	*b	Overlapped
      *c	Stretched	*d	Correct
      *e	Incorrect	-	-

      Install a new O-ring, new No. 1 fuel injector back-up ring, new No. 2 fuel injector back-up ring and new No. 3 fuel injector back-up ring to the fuel pipe plug sub-assembly as shown in the illustration.

      Note:
      

      • Check that there is no foreign matter or damage on the O-ring groove of the fuel pipe plug sub-assembly.

      • Check that the No. 1 fuel injector back-up ring and No. 3 fuel injector back-up ring are installed in the correct orientation.

      • Make sure that the No. 1 fuel injector back-up ring, No. 2 fuel injector back-up ring, No. 3 fuel injector back-up ring and O-ring are installed in the correct order.

      • Check that the opening of the No. 1 fuel injector back-up ring is not overlapped or stretched as shown in the illustration.

      • After installing the O-ring, check that it is not contaminated with foreign matter and is not damaged.

   2. 

      *1	Fuel Pipe Plug Sub-assembly
      *2	Gasket
      *a	Claw

      Install a new gasket to the fuel pipe plug sub-assembly as shown in the illustration.

      Tip:

      Make sure that the claw of the gasket faces the fuel pipe plug sub-assembly.

   3. Secure the fuel delivery pipe with sensor assembly LH in a vise between aluminum plates.

      Note:

      Do not overtighten the vise.

   4. Using a 5 mm hexagon socket wrench, install the fuel pipe plug sub-assembly to the fuel delivery pipe with sensor assembly LH with the 2 bolts.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

   5. Install a new dust cap sub-assembly to the fuel pipe plug sub-assembly.

   6. Remove the fuel delivery pipe with sensor assembly LH from the vise.

2. Click here

   INSTALL FUEL DELIVERY PIPE WITH SENSOR ASSEMBLY LH

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   Note:
   

   • Do not remove the fuel pressure sensor from the fuel delivery pipe sub-assembly LH.

   • If the fuel pressure sensor is removed, replace a new fuel delivery pipe with sensor assembly LH.

   Tip:

   Perform "Inspection After Repair" after replacing the fuel delivery pipe with sensor assembly LH

   
   

   • w/ Canister Pump Module:

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   • w/o Canister Pump Module:

     Click here

3. Click here

   CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

   Note:

   When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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4. Click here

   INSPECT FOR FUEL LEAK

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