BATTERY VOLTAGE SENSOR INSTALLATION

PROCEDURE

1. Click here

   INSTALL BATTERY VOLTAGE SENSOR (for Lower Side)

   CAUTION:
   
   

   • Be sure to wear insulated gloves and protective goggles.

   • Carry out safe work practices by connecting the No. 1 hybrid battery pack wire side connector first.

   
   
   1. 

      Install the battery voltage sensor (for lower side).

      Note:
      

      • Do not drop the battery voltage sensor (for lower side), strike it with tools or subject it to impact.

      • If the battery voltage sensor (for lower side) is subjected to an impact, replace it with a new one.

   2. Connect connector C on the No. 1 hybrid battery pack wire side.

      CAUTION:

      Make sure to connect connector C on the No. 1 hybrid battery pack wire side first.

      Note:

      Make sure that the connector is connected securely.

   3. Connect connector A and connector B to the wire harness (No. 2 HV supply stack sub-assembly) cell voltage detection circuit.

      CAUTION:

      Make sure to connect connector C on the No. 1 hybrid battery pack wire side first.

      Note:

      Make sure that the connector is connected securely.

   4. 

      Install a new No. 1 HV battery protector (for lower side) with the 4 nuts.

      7.5 N*m

      76 kgf*cm

      66 in.*lbf

2. Click here

   INSTALL UPPER HV BATTERY CARRIER SUB-ASSEMBLY

   Click here

3. Click here

   INSTALL HV BATTERY JUNCTION BLOCK ASSEMBLY

   Click here

4. Click here

   INSTALL NO. 6 HYBRID BATTERY INTAKE DUCT

   Click here

5. Click here

   INSTALL BATTERY COOLING BLOWER ASSEMBLY

   Click here

6. Click here

   INSTALL WIRE HARNESS CLAMP BRACKET

   Click here

7. Click here

   INSTALL NO. 8 HYBRID BATTERY INTAKE DUCT

   Click here

8. Click here

   INSTALL NO. 1 HV SUPPLY STACK SUB-ASSEMBLY

   Click here

9. Click here

   INSTALL NO. 7 HV BATTERY SHIELD SUB-ASSEMBLY (for Upper Side)

   Click here

10. Click here

    INSTALL BATTERY ECU ASSEMBLY

    Click here

11. Click here

    INSTALL BATTERY VOLTAGE SENSOR (for Upper Side)

    CAUTION:
    
    

    • Be sure to wear insulated gloves and protective goggles.

    • Carry out safe work practices by connecting the No. 1 hybrid battery pack wire side connector first.

    Tip:

    A voltage equivalent to 1 stack (approximately 150 V) is output from the battery voltage sensor to the battery ECU assembly to detect malfunctions.

    
    
    1. 

       Install the battery voltage sensor (for upper side).

       Note:
       

       • Do not drop the battery voltage sensor (for upper side), strike it with tools or subject it to impact.

       • If the battery voltage sensor (for upper side) is subjected to an impact, replace it with a new one.

    2. Connect connector C on the No. 1 hybrid battery pack wire side.

       CAUTION:

       Make sure to connect connector C on the No. 1 hybrid battery pack wire side first.

       Note:

       Make sure that the connector is connected securely.

    3. Connect connector A and connector B to the wire harness (No. 1 HV supply stack sub-assembly) cell voltage detection circuit.

       CAUTION:

       Make sure to connect connector C on the No. 1 hybrid battery pack wire side first.

       Note:

       Make sure that the connector is connected securely.

    4. 

       Install a new No. 1 HV battery protector (for upper side) with the 4 nuts.

       7.5 N*m

       76 kgf*cm

       66 in.*lbf

12. Click here

    INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT

    Click here

13. Click here

    INSTALL UPPER NO. 1 HYBRID BATTERY COVER SUB-ASSEMBLY

    Click here

14. Click here

    INSTALL HYBRID BATTERY TERMINAL BLOCK

    Click here

15. Click here

    INSTALL NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY

    Click here

16. Click here

    INSTALL NO. 2 HYBRID BATTERY SHIELD SUB-ASSEMBLY

    Click here

17. Click here

    INSTALL UPPER HV BATTERY COVER PANEL

    Click here

18. Click here

    INSTALL HV BATTERY ASSEMBLY

    Click here