HYBRID CONTROL SYSTEM Shift Paddle Switch Circuit

DESCRIPTION

When the shift state is in manual (M), the shift range position can be changed freely using the shift paddle switch of the transmission shift switch assembly.

WIRING DIAGRAM

B004VTTE05

PROCEDURE


  1. READ VALUE USING GTS (SPORTS SHIFT UP SIGNAL, SPORTS SHIFT DOWN SIGNAL)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Data List / Sports Shift UP Signal, Sports Shift DOWN Signal.


      Powertrain > Hybrid Control > Data List
      Tester Display
      Sports Shift UP Signal
      Sports Shift DOWN Signal

    4. Read the value displayed on the GTS.


      Powertrain > Hybrid Control > Data List
      Tester Display Measurement Item Range Normal Condition
      Sports Shift UP Signal Sports shift UP signal ON or OFF

      ON:

      Shift paddle switch RH (+) operated

      OFF:

      Shift paddle switch RH (+) not operated
      Sports Shift DOWN Signal Sport shift DOWN signal ON or OFF

      ON:

      Shift paddle switch LH (-) operated

      OFF:

      Shift paddle switch LH (-) not operated
      Result
      Result Proceed to
      The GTS display changes according to the shift paddle switch (transmission shift switch assembly) operation. A
      The GTS display does not change according to the shift paddle switch (transmission shift switch assembly) operation. B

    5. Turn the power switch off.


    A

    CHECK FOR INTERMITTENT PROBLEMS Click here

    B

  2. CHECK HARNESS AND CONNECTOR (SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY - HYBRID VEHICLE CONTROL ECU ASSEMBLY)


    1. Disconnect the G93 hybrid vehicle control ECU assembly connector.

    2. B004SFGC58
      *a

      Rear view of wire harness connector

      (to Hybrid Vehicle Control ECU Assembly)

      Measure the resistance according to the value(s) in the table below when the shift paddle switch (transmission shift switch assembly) is moved to each position.

      Standard Resistance
      Tester Connection Condition Specified Condition
      G93-18 (SFTU) - Body ground Shift paddle switch RH (+) operated Below 2.5 Ω
      G93-8 (SFTD) - Body ground Shift paddle switch LH (-) operated Below 2.5 Ω
      G93-18 (SFTU) - Body ground Shift paddle switch RH (+) not operated 1 MΩ or higher
      G93-8 (SFTD) - Body ground Shift paddle switch LH (-) not operated 1 MΩ or higher

    3. Reconnect the G93 hybrid vehicle control ECU assembly connector.

      Result
      Proceed to
      OK
      NG

    OK

    REPLACE HYBRID VEHICLE CONTROL ECU ASSEMBLY Click here

    NG

  3. CHECK HARNESS AND CONNECTOR (SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY - BODY GROUND)


    1. Disconnect the G27 spiral cable with sensor sub-assembly connector.

    2. Disconnect the G93 hybrid vehicle control ECU assembly connector.

    3. Measure the resistance according to the value(s) in the table below.

      B004V93C18
      *1 Spiral Cable with Sensor Sub-assembly - -
      *a

      Front view of wire harness connector

      (to Spiral Cable with Sensor Sub-assembly)

      		 *b

      Rear view of wire harness connector

      (to Hybrid Vehicle Control ECU Assembly)
      Standard Resistance (Check for Open)
      Tester Connection Condition Specified Condition
      G27-8 (SUP) - G93-18 (SFTU) Always Below 1 Ω
      G27-1 (SDN) - G93-8 (SFTD) Always Below 1 Ω
      G27-2 (ECC) - Body ground Always Below 1 Ω
      Standard Resistance (Check for Short)
      Tester Connection Condition Specified Condition
      G27-8 (SUP) or G93-18 (SFTU) - Body ground Always 10 kΩ or higher
      G27-1 (SDN) or G93-8 (SFTD) - Body ground Always 10 kΩ or higher

    4. Reconnect the G93 hybrid vehicle control ECU assembly connector.

    5. Reconnect the G27 spiral cable with sensor sub-assembly connector.

      Result
      Proceed to
      OK
      NG

    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK

  4. INSPECT SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY


    1. Remove the spiral cable with sensor sub-assembly.

      Click here

    2. Set the spiral cable with sensor sub-assembly to the center position.

      Click here

    3. B004VKBC04
      *a

      Component without harness connected

      (Spiral Cable with Sensor Sub-assembly)

      Measure the resistance between the terminals of the spiral cable with sensor sub-assembly according to the value(s) in the table below.


      1. After setting the spiral cable with sensor sub-assembly to the center position, rotate the spiral cable with sensor sub-assembly 2.5 times clockwise and measure the resistance. Then rotate the spiral cable with sensor sub-assembly 2.5 times counterclockwise and measure the resistance.

      2. After setting the spiral cable with sensor sub-assembly to the center position, rotate the spiral cable with sensor sub-assembly 2.5 times clockwise. Then while rotating the spiral cable with sensor sub-assembly 5 times counterclockwise, measure the resistance.

      Standard Resistance
      Tester Connection Condition Specified Condition
      z5-2 (SUP) - G27-8 (SUP) Always Below 3 Ω
      z5-4 (SDN) - G27-1 (SDN) Always Below 3 Ω
      z5-3 (ECC) - G27-2 (ECC) Always Below 3 Ω

      Note

      As the spiral cable with sensor sub-assembly may break, do not rotate the spiral cable with sensor sub-assembly more than the specified amount.

    4. Install the spiral cable with sensor sub-assembly.

      Result
      Proceed to
      OK
      NG

    NG

    REPLACE SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY Click here

    OK

  5. INSPECT SHIFT PADDLE SWITCH (TRANSMISSION SHIFT SWITCH ASSEMBLY) LH


    1. Remove the shift paddle switch (transmission shift switch assembly) LH.

      for 2WD:

      Click here

      for AWD:

      Click here

    2. B004W9SC08
      *a

      Component without harness connected

      (Shift Paddle Switch (Transmission Shift Switch Assembly) LH)

      Measure the resistance according to the value(s) in the table below when the shift paddle switch (transmission shift switch assembly) is moved to each position.

      Standard Resistance
      Tester Connection Condition Specified Condition
      SDN - ECC Shift paddle switch LH (-) operated Below 2.5 Ω
      SDN - ECC' Shift paddle switch LH (-) operated Below 2.5 Ω
      ECC' - ECC Always Below 2.5 Ω
      SDN - ECC Shift paddle switch LH (-) not operated 1 MΩ or higher
      SDN - ECC' Shift paddle switch LH (-) not operated 1 MΩ or higher

    3. Install the shift paddle switch (transmission shift switch assembly) LH.

      Result
      Proceed to
      OK
      NG

    NG

    REPLACE SHIFT PADDLE SWITCH (TRANSMISSION SHIFT SWITCH ASSEMBLY) LH for 2WD: REPLACE SHIFT PADDLE SWITCH (TRANSMISSION SHIFT SWITCH ASSEMBLY) LH Click here
    REPLACE SHIFT PADDLE SWITCH (TRANSMISSION SHIFT SWITCH ASSEMBLY) LH for AWD: REPLACE SHIFT PADDLE SWITCH (TRANSMISSION SHIFT SWITCH ASSEMBLY) LH Click here

    OK

  6. INSPECT SHIFT PADDLE SWITCH (TRANSMISSION SHIFT SWITCH ASSEMBLY) RH


    1. Remove the shift paddle switch (transmission shift switch assembly) RH.

      for 2WD:

      Click here

      for AWD:

      Click here

    2. B004W9SC09
      *a

      Component without harness connected

      (Shift Paddle Switch (Transmission Shift Switch Assembly) RH)

      Measure the resistance according to the value(s) in the table below when the shift paddle switch (transmission shift switch assembly) is moved to each position.

      Standard Resistance
      Tester Connection Condition Specified Condition
      SUP - ECC' Shift paddle switch RH (+) operated Below 2.5 Ω
      SUP - ECC' Shift paddle switch RH (+) not operated 1 MΩ or higher

    3. Install the shift paddle switch (transmission shift switch assembly) RH.

      Result
      Proceed to
      OK
      NG

    NG

    REPLACE SHIFT PADDLE SWITCH (TRANSMISSION SHIFT SWITCH ASSEMBLY) RH for 2WD: REPLACE SHIFT PADDLE SWITCH (TRANSMISSION SHIFT SWITCH ASSEMBLY) RH Click here
    REPLACE SHIFT PADDLE SWITCH (TRANSMISSION SHIFT SWITCH ASSEMBLY) RH for AWD: REPLACE SHIFT PADDLE SWITCH (TRANSMISSION SHIFT SWITCH ASSEMBLY) RH Click here

    OK

  7. INSPECT NO. 1 SWITCH WIRE


    1. Disconnect the z5 No. 1 switch wire connector.

    2. B004W7TC03
      *a

      Component without harness connected

      (No. 1 Switch Wire)

      Measure the resistance according to the value(s) in the table below when the shift paddle switch (transmission shift switch assembly) is moved to each position.

      Standard Resistance
      Tester Connection Condition Specified Condition
      z5-4 (SDN) - z5-3 (ECC) Shift paddle switch LH (-) operated Below 2.5 Ω
      z5-2 (SUP) - z5-3 (ECC) Shift paddle switch RH (+) operated Below 2.5 Ω
      z5-4 (SDN) - z5-3 (ECC) Shift paddle switch LH (-) not operated 1 MΩ or higher
      z5-2 (SUP) - z5-3 (ECC) Shift paddle switch RH (+) not operated 1 MΩ or higher

    3. Reconnect the z5 No. 1 switch wire connector.

      Result
      Proceed to
      OK
      NG

    OK

    CHECK FOR INTERMITTENT PROBLEMS Click here

    NG

    REPLACE NO. 1 SWITCH WIRE for 2WD: REPLACE NO. 1 SWITCH WIRE Click here
    REPLACE NO. 1 SWITCH WIRE for AWD: REPLACE NO. 1 SWITCH WIRE Click here