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SFI SYSTEM(w/ Canister Pump Module), Diagnostic DTC:P017100, P017200, P017400, P017500, P117000, P117B00

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DTC Code DTC Name
P017100 System Too Lean Bank 1
P017200 System Too Rich Bank 1
P017400 System Too Lean Bank 2
P017500 System Too Rich Bank 2
P117000 Fuel Performance/Port Injector
P117B00 Fuel Performance/Direct Injector
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DESCRIPTION

The fuel trim is related to the feedback compensation value, not to the basic injection duration. The fuel trim consists of both the short-term and long-term fuel trims.

The short-term fuel trim is fuel compensation that is used to constantly maintain the air fuel ratio at stoichiometric levels. The signal from the air fuel ratio sensor (sensor 1) indicates whether the air fuel ratio is rich or lean compared to the stoichiometric ratio. This triggers a reduction in the fuel injection volume if the air fuel ratio is rich and an increase in the fuel injection volume if lean.

Factors such as individual engine differences, wear over time and changes in operating environment cause short-term fuel trim to vary from the central value. The long-term fuel trim, which controls overall fuel compensation, compensates for long-term deviations in the fuel trim from the central value caused by the short-term fuel trim compensation.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory Note
P017100 System Too Lean Bank 1 With a warm engine and stable air fuel ratio feedback, the fuel trim is considerably in error to the lean side (2 trip detection logic).
  • Intake system

  • Fuel injector assembly (for port injection)

  • Fuel injector assembly (for direct injection)

  • Mass air flow meter sub-assembly

  • Engine coolant temperature sensor

  • Fuel pressure

  • Fuel pressure sensor (for high pressure side)

  • Gas leak from exhaust system

  • Open or short in air fuel ratio sensor (bank 1 sensor 1) circuit

  • Air fuel ratio sensor (bank 1 sensor 1)

  • PCV valve and hose

  • PCV hose connections

  • EGR valve assembly

  • Wire harness or connector

  • ECM

Comes on DTC stored SAE: P0171
P017200 System Too Rich Bank 1 With a warm engine and stable air fuel ratio feedback, the fuel trim is considerably in error to the rich side (2 trip detection logic).
  • Intake system

  • Fuel injector assembly (for port injection)

  • Fuel injector assembly (for direct injection)

  • Mass air flow meter sub-assembly

  • Engine coolant temperature sensor

  • Ignition system

  • Fuel pressure

  • Fuel pressure sensor (for high pressure side)

  • Gas leak from exhaust system

  • Open or short in air fuel ratio sensor (bank 1 sensor 1) circuit

  • Air fuel ratio sensor (bank 1 sensor 1)

  • EGR valve assembly

  • Wire harness or connector

  • ECM

Comes on DTC stored SAE: P0172
P017400 System Too Lean Bank 2 With a warm engine and stable air fuel ratio feedback, the fuel trim is considerably in error to the lean side (2 trip detection logic).
  • Intake system

  • Fuel injector assembly (for port injection)

  • Fuel injector assembly (for direct injection)

  • Mass air flow meter sub-assembly

  • Engine coolant temperature sensor

  • Fuel pressure

  • Fuel pressure sensor (for high pressure side)

  • Gas leak from exhaust system

  • Open or short in air fuel ratio sensor (bank 2 sensor 1) circuit

  • Air fuel ratio sensor (bank 2 sensor 1)

  • PCV valve and hose

  • PCV hose connections

  • EGR valve assembly

  • Wire harness or connector

  • ECM

Comes on DTC stored SAE: P0174
P017500 System Too Rich Bank 2 With a warm engine and stable air fuel ratio feedback, the fuel trim is considerably in error to the rich side (2 trip detection logic).
  • Intake system

  • Fuel injector assembly (for port injection)

  • Fuel injector assembly (for direct injection)

  • Mass air flow meter sub-assembly

  • Engine coolant temperature sensor

  • Ignition system

  • Fuel pressure

  • Fuel pressure sensor (for high pressure side)

  • Gas leak from exhaust system

  • Open or short in air fuel ratio sensor (bank 2 sensor 1) circuit

  • Air fuel ratio sensor (bank 2 sensor 1)

  • EGR valve assembly

  • Wire harness or connector

  • ECM

Comes on DTC stored SAE: P0175
P117000 Fuel Performance/Port Injector Although a DTC is stored for a rich or lean condition, the amount of fuel trim during direct injection is normal (1 trip detection logic)
  • Fuel injector assembly (for port injection)

  • Fuel injector assembly (for direct injection)

  • Fuel pressure

  • PCV valve and hose

  • PCV hose connections

  • ECM

- DTC stored SAE: P1170
P117B00 Fuel Performance/Direct Injector Although a DTC is stored for a rich or lean condition, the amount of fuel trim during port injection is normal (1 trip detection logic)
  • Fuel injector assembly (for port injection)

  • Fuel injector assembly (for direct injection)

  • Fuel pressure

  • PCV valve and hose

  • PCV hose connections

  • ECM

- DTC stored SAE: P117B
Tip:
  • When DTC P017100 or P017400 is stored, the actual air fuel ratio is on the lean side. When DTC P017200 or P017500 is stored, the actual air fuel ratio is on the rich side.

  • If the vehicle runs out of fuel, the air fuel ratio is lean and DTC P017100 or P017400 may be stored. The MIL is then illuminated.

  • When DTC P117000 or P117B00 is output, it may not be possible to precisely determine whether the port injection or the direct injection is malfunctioning, depending on the conditions. In this case, perform an Active Test (Control the Injection Mode) to determine which injection system is malfunctioning.

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MONITOR DESCRIPTION

Under closed loop fuel control, fuel injection volumes that deviate from those estimated by the ECM cause changes in the long-term fuel trim compensation value. The long-term fuel trim is adjusted when there are persistent deviations in the short-term fuel trim values. Deviations from the fuel injection volumes estimated by the ECM also affect the average fuel trim learned value, which is a combination of the average short-term fuel trim (fuel feedback compensation value) and the average long-term fuel trim (learned value of the air fuel ratio). If the average fuel trim learned value exceeds the malfunction thresholds, the ECM interprets this as a fault in the fuel system and stores a DTC.

Example:

The average fuel trim learned value is +35% or higher, or -35% or less, the ECM interprets this as a fuel system malfunction.

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MONITOR STRATEGY

Required Sensors/Components (Main) Fuel system
Required Sensors/Components (Related)

Air fuel ratio sensor

Mass air flow meter sub-assembly

Crankshaft position sensor

Frequency of Operation Continuous
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TYPICAL ENABLING CONDITIONS

Fuel system status Closed loop
Auxiliary battery voltage 11 V or higher
Either of the following conditions is met 1 or 2
1. Engine speed Less than 1100 rpm
2. Engine load 10% or higher
Catalyst monitor Not executed
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TYPICAL MALFUNCTION THRESHOLDS

Table 1. P0171, P0172, P0174 and P0175: Fuel-Trim Lean/Rich
EVAP purge-cut Executing
Either of the following conditions is met 1 or 2
1. Average between short-term fuel trim and long-term fuel trim 35% or higher (varies with engine coolant temperature)
2. Average between short-term fuel trim and long-term fuel trim -35% or less (varies with engine coolant temperature)
Table 2. P1170: Fuel Trim (Port Injection Fail)
DTCs of fuel system have already been set -
EVAP purge-cut Executing
Direct injection 100%
Both of the following conditions are met 1 and 2
1. Average between short-term fuel trim and long-term fuel trim Less than 35% (varies with engine coolant temperature)
2. Average between short-term fuel trim and long-term fuel trim Higher than -35% (varies with engine coolant temperature)
Table 3. P117B: Fuel Trim (Direct Injection Fail)
DTCs of fuel system have already been set -
EVAP purge-cut Executing
Port injection 100%
Both of the following conditions are met 1 and 2
1. Average between short-term fuel trim and long-term fuel trim Less than 35% (varies with engine coolant temperature)
2. Average between short-term fuel trim and long-term fuel trim Higher than -35% (varies with engine coolant temperature)
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CONFIRMATION DRIVING PATTERN


  1. Connect the GTS to the DLC3.

  2. Turn the power switch on (IG) and turn the GTS on.

  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

  4. Turn the power switch off and wait for at least 30 seconds.

  5. Turn the power switch on (IG) and turn the GTS on [A].

  6. Put the engine in Inspection Mode (2WD for measuring Exhaust Gas).

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  7. Start the engine and warm it up until the engine coolant temperature is 75°C (167°F) or higher with all the accessories switched off [B].

  8. With the engine warmed up, idle the engine for 5 minutes or more [C].

  9. With the engine running, drive the vehicle at a speed between 75 and 120 km/h (47 and 75 mph) for 5 minutes or more [D].

    CAUTION:

    When performing the confirmation driving pattern, obey all speed limits and traffic laws.

    Tip:

    If the engine stops, further depress the accelerator pedal to restart the engine.

  10. Stop the vehicle, and idle the engine for 5 minutes or more [E].

  11. Enter the following menus: Powertrain / Engine / Trouble Codes [F].

  12. Read the pending DTCs.

    Tip:

    If a pending DTC is output, the system is malfunctioning.

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WIRING DIAGRAM

Refer to DTC P010012 for the mass air flow meter sub-assembly circuit.

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Refer to DTC P003012 for the air fuel ratio sensor circuit.

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CAUTION / NOTICE / HINT

Note:
  • Vehicle Control History may be stored in the hybrid vehicle control ECU if the engine is malfunctioning. Certain vehicle condition information is recorded when Vehicle Control History is stored. Reading the vehicle conditions recorded in both the freeze frame data and Vehicle Control History can be useful for troubleshooting.

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    (Select Powertrain in Health Check and then check the time stamp data.)

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  • If any "Engine Malfunction" Vehicle Control History item has been stored in the hybrid vehicle control ECU, make sure to clear it. However, as all Vehicle Control History items are cleared simultaneously, if any Vehicle Control History items other than "Engine Malfunction" are stored, make sure to perform any troubleshooting for them before clearing Vehicle Control History.

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Tip:
  • Bank 1 refers to the bank that includes the No. 1 cylinder*.

    *: The No. 1 cylinder is the cylinder which is farthest from the transmission.

  • Bank 2 refers to the bank that does not include the No. 1 cylinder.

  • Sensor 1 refers to the sensor closest to the engine assembly.

  • Sensor 2 refers to the sensor farthest away from the engine assembly.

  • A low air fuel ratio sensor (sensor 1) current could be caused by a rich air fuel mixture. Check for conditions that would cause the engine to run rich.

  • A high air fuel ratio sensor (sensor 1) current could be caused by a lean air fuel mixture. Check for conditions that would cause the engine to run lean.

  • Read freeze frame data using the GTS. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.

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PROCEDURE


  1. Click here

    CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P017100, P017200, P017400, P017500, P117000 OR P117B00)


    1. Connect the GTS to the DLC3

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine / Trouble Codes.

    5. Read the DTCs.


      1. Powertrain > Engine > Trouble Codes


      Result
      Result Proceed to
      DTC P017100, P017200, P017400, P017500, P117000 or P117B00 is output A
      DTC P017100, P017200, P017400, P017500, P117000 and/or P117B00 and other DTCs are output B
      Tip:

      If any DTCs other than P017100, P017200, P017400, P017500, P117000 or P117B00 are output, troubleshoot those DTCs first.


  2. Click here

    PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION MODE)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Put the engine in Inspection Mode (2WD for measuring Exhaust Gas).


      1. Powertrain > Hybrid Control > Utility
        Tester Display
        Inspection Mode




    5. Start the engine and warm it up.

    6. Enter the following menus: Powertrain / Engine / Active Test / Control the Injection Mode / Port / Data List / Injection Mode, Short FT B1S1 and Long FT B1S1 and/or Short FT B2S1 and Long FT B2S1.


      1. Powertrain > Engine > Active Test
        Active Test Display
        Control the Injection Mode
        Data List Display
        Injection Mode
        Short FT B1S1
        Short FT B2S1
        Long FT B1S1
        Long FT B2S1









    7. Read the values displayed on the GTS.

      OK
      Short FT B1S1 (B2S1) + Long FT B1S1 (B2S1) = Between -20% and +20% [Port injection]
    8. Enter the following menus: Powertrain / Engine / Active Test / Control the Injection Mode / Direct / Data List / Injection Mode, Short FT B1S1 and Long FT B1S1 and/or Short FT B2S1 and Long FT B2S1.


      1. Powertrain > Engine > Active Test
        Active Test Display
        Control the Injection Mode
        Data List Display
        Injection Mode
        Short FT B1S1
        Short FT B2S1
        Long FT B1S1
        Long FT B2S1









    9. Read the values displayed on the GTS.

      OK
      Short FT B1S1 (B2S1) + Long FT B1S1 (B2S1) = Between -20% and +20% [Direct injection]
      Result
      Item Proceed to
      Port Direct
      OK OK A
      OK NG B
      NG OK C
      NG NG D

  3. Click here

    CHECK IF VEHICLE HAS RUN OUT OF FUEL IN PAST


    1. Has the vehicle run out of fuel in the past?

      Result
      Proceed to
      YES
      NO

    • YES

      DTC CAUSED BY RUNNING OUT OF FUEL

    • NO

      CHECK FOR INTERMITTENT PROBLEMSClick here

  4. Click here

    READ VALUE USING GTS (FUEL PRESSURE (HIGH))


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Put the engine in Inspection Mode (2WD for measuring Exhaust Gas).


      1. Powertrain > Hybrid Control > Utility
        Tester Display
        Inspection Mode




    5. Start the engine.

    6. Enter the following menus: Powertrain / Engine / Data List / Fuel Pressure (High).


      1. Powertrain > Engine > Data List
        Tester Display
        Fuel Pressure (High)




    7. Read the values.

      Standard
      2500 rpm (engine warmed up, park (P) selected, A/C off)
      2000 to 20000 kPag
      Result
      Proceed to
      OK
      NG

  5. Click here

    PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION MODE (DIRECT))


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Put the engine in Inspection Mode (2WD for measuring Exhaust Gas).


      1. Powertrain > Hybrid Control > Utility
        Tester Display
        Inspection Mode




    5. Start the engine and warm it up.

    6. Enter the following menus: Powertrain / Engine / Active Test / Control the Injection Mode / Direct / Data List / High Pressure Fuel Pump Duty Ratio (D4), Injection Mode, Short FT B1S1, Long FT B1S1, Short FT B2S1 and Long FT B2S1.


      1. Powertrain > Engine > Active Test
        Active Test Display
        Control the Injection Mode
        Data List Display
        High Pressure Fuel Pump Duty Ratio (D4)
        Injection Mode
        Short FT B1S1
        Short FT B2S1
        Long FT B1S1
        Long FT B2S1










    7. Read the values displayed on the GTS.

      Tip:

      The A/C switch and all accessory switches should be off and park (P) should be selected and the engine should be fully warmed up.

      Result
      Item Proceed to
      High Pressure Fuel Pump Duty Ratio (D4) Short FT B1S1 + Long FT B1S1 Short FT B2S1 + Long FT B2S1
      10 to 40% - - A
      40% or higher -20% or less -20% or less B
      10% or less +20% or higher +20% or higher
      40% or higher +20% or higher +20% or higher C
      10% or less -20% or less -20% or less D
      Tip:

      Perform "Inspection After Repair" after replacing the fuel pressure sensor (for high pressure side) or fuel pump assembly (for high pressure side).

      Click here


    • AClick here
    • B

      REPLACE FUEL DELIVERY PIPE WITH SENSOR ASSEMBLY LH (FUEL PRESSURE SENSOR (FOR HIGH PRESSURE SIDE))Click here

    • C

      REPLACE FUEL PUMP ASSEMBLY (FOR HIGH PRESSURE SIDE)Click here

    • D

      REPLACE ECMClick here

  6. Click here

    PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION MODE (DIRECT))


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Put the engine in Inspection Mode (2WD for measuring Exhaust Gas).


      1. Powertrain > Hybrid Control > Utility
        Tester Display
        Inspection Mode




    5. Start the engine and warm it up.

    6. Enter the following menus: Powertrain / Engine / Active Test / Control the Injection Mode / Direct / Data List / High Pressure Fuel Pump Duty Ratio (D4), Injection Mode, Short FT B1S1, Long FT B1S1, Short FT B2S1 and Long FT B2S1.


      1. Powertrain > Engine > Active Test
        Active Test Display
        Control the Injection Mode
        Data List Display
        High Pressure Fuel Pump Duty Ratio (D4)
        Injection Mode
        Short FT B1S1
        Short FT B2S1
        Long FT B1S1
        Long FT B2S1










    7. Read the values displayed on the GTS.

      Tip:

      The A/C switch and all accessory switches should be off, and park (P) should be selected, and the engine should be fully warmed up.

      Result
      Item Proceed to
      High Pressure Fuel Pump Duty Ratio (D4) Short FT B1S1 + Long FT B1S1 Short FT B2S1 + Long FT B2S1
      10 to 40% -25% or less -25% or less A
      10 to 40% -25% or less -25 to +25% B
      10 to 40% -25 to +25% -25% or less C
      10 to 40% +30% or higher +30% or higher A
      10 to 40% +25% or higher -25 to +25% B
      10 to 40% -25 to +25% +25% or higher C
      10 to 40% -25 to +25% -25 to +25% D
      Tip:

      Perform "Inspection After Repair" after replacing the fuel injector assembly (for direct injection).

      Click here


    • A

      REPLACE FUEL INJECTOR ASSEMBLY (FOR DIRECT INJECTION (ALL CYLINDERS))Click here

    • B

      REPLACE FUEL INJECTOR ASSEMBLY (FOR DIRECT INJECTION (BANK 1))Click here

    • C

      REPLACE FUEL INJECTOR ASSEMBLY (FOR DIRECT INJECTION (BANK 2))Click here

    • D

      CHECK FOR INTERMITTENT PROBLEMSClick here

  7. Click here

    CHECK MISFIRE COUNT OF DIRECT INJECTION


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Put the engine in Inspection Mode (2WD for measuring Exhaust Gas).


      1. Powertrain > Hybrid Control > Utility
        Tester Display
        Inspection Mode




    5. Start the engine and warm it up.

    6. Enter the following menus: Powertrain / Engine / Active Test / Control the Injection Mode / Direct / Data List / Injection Mode and Misfire Count Cylinder #1 to Misfire Count Cylinder #6.


      1. Powertrain > Engine > Active Test
        Active Test Display
        Control the Injection Mode
        Data List Display
        Injection Mode
        Misfire Count Cylinder #1
        Misfire Count Cylinder #2
        Misfire Count Cylinder #3
        Misfire Count Cylinder #4
        Misfire Count Cylinder #5
        Misfire Count Cylinder #6











    7. Read the values displayed on the GTS.

      Tip:

      The A/C switch and all accessory switches should be off, and park (P) should be selected, and the engine should be fully warmed up.

      Result
      Injection Way Misfire Count Proceed to
      Direct No misfire counts, or misfire counts occur randomly in all cylinders A
      Misfire counts occur in particular cylinder B
      Tip:

      Perform "Inspection After Repair" after replacing the fuel injector assembly (for direct injection).

      Click here


  8. Click here

    REPLACE FUEL PUMP ASSEMBLY (FOR HIGH PRESSURE SIDE)


    1. Replace the fuel pump assembly (for high pressure side).

      Click here

      Tip:

      Perform "Inspection After Repair" after replacing the fuel pump assembly (for high pressure side).

      Click here

      Result
      Proceed to
      NEXT

  9. Click here

    CLEAR DTC


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Clear the DTCs.


      1. Powertrain > Engine > Clear DTCs


    5. Turn the power switch off and wait for at least 30 seconds.

      Result
      Proceed to
      NEXT

  10. Click here

    CHECK WHETHER DTC OUTPUT RECURS (DTC P017100, P017200, P017400, P017500, P117000 OR P117B00)


    1. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern.

    2. Enter the following menus: Powertrain / Engine / Trouble Codes.

    3. Read the pending DTCs.


      1. Powertrain > Engine > Trouble Codes


      Result
      Result Proceed to
      DTC P017100, P017200, P017400, P017500, P117000 and/or P117B00 is output A
      DTCs are not output B

  11. Click here

    INSPECT FUEL INJECTOR ASSEMBLY (FOR PORT INJECTION)


    1. Check the injection volume (whether fuel volume is high or low, and whether injection pattern is poor).

      Click here

      Tip:

      Perform "Inspection After Repair" after replacing the fuel injector assembly (for port injection).

      Click here

      Result
      Proceed to
      OK
      NG

  12. Click here

    CHECK PCV HOSE CONNECTIONS


    1. Check the PCV hose connections.

      Click here

      OK
      PCV valve and hose are connected correctly and are not damaged.
      Result
      Proceed to
      OK
      NG

  13. Click here

    CHECK INTAKE SYSTEM


    1. Check the intake system for vacuum leaks.

      Click here

      OK
      No leaks in intake system.
      Tip:

      Perform "Inspection After Repair" after repairing or replacing the intake system.

      Click here

      Result
      Proceed to
      OK
      NG

  14. Click here

    PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION VOLUME FOR A/F SENSOR)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Put the engine in Inspection Mode (2WD for measuring Exhaust Gas).


      1. Powertrain > Hybrid Control > Utility
        Tester Display
        Inspection Mode




    5. Start the engine.

    6. Idle the engine for 5 minutes or more with park (P) selected.

    7. Enter the following menus: Powertrain / Engine / Active Test / Control the Injection Volume for A/F Sensor / Data List / A/F (O2) Sensor Current B1S1 and A/F (O2) Sensor Current B1S2 or A/F (O2) Sensor Current B2S1 and A/F (O2) Sensor Current B2S2.


      1. Powertrain > Engine > Active Test
        Active Test Display
        Control the Injection Volume for A/F Sensor
        Data List Display
        A/F (O2) Sensor Current B1S1
        A/F (O2) Sensor Current B2S1
        A/F (O2) Sensor Current B1S2
        A/F (O2) Sensor Current B2S2








    8. Perform the Control the Injection Volume for A/F Sensor operation with the engine idling (change the fuel injection volume).

    9. Monitor the output values of the air fuel ratio sensor (sensor 1) and air fuel ratio sensor (sensor 2) (A/F (O2) Sensor Current B1S1 and A/F (O2) Sensor Current B1S2 or A/F (O2) Sensor Current B2S1 and A/F (O2) Sensor Current B2S2) displayed on the GTS.

      Tip:
      • Change the injection volume operation lowers the fuel injection volume by 12.5% or increases the injection volume by 12.5%.

      • The air fuel ratio sensor (sensor 1) has an output delay of a few seconds and the air fuel ratio sensor (sensor 2) has a maximum output delay of approximately 20 seconds.

      • If the sensor output value does not change (almost no reaction) while performing the Active Test, the sensor may be malfunctioning.

      Standard
      GTS Display (Sensor) Injection Volume Status Value

      A/F (O2) Sensor Current B1S1

      A/F (O2) Sensor Current B2S1

      (Air fuel ratio (sensor 1))

      12.5% Rich Below -0.075 mA
      -12.5% Lean Higher than 0.037 mA

      A/F (O2) Sensor Current B1S2

      A/F (O2) Sensor Current B2S2

      (Air fuel ratio (sensor 2))

      12.5% Rich Below -0.86 mA
      -12.5% Lean Higher than 0.33 mA
      Result
      Status A/F (O2) Sensor Current B1S1 or A/F (O2) Sensor Current B2S1 Status A/F (O2) Sensor Current B1S2 or A/F (O2) Sensor Current B2S2 Air Fuel Ratio Condition and Air Fuel Ratio Sensor (Sensor 1) Condition Suspected Trouble Area Proceed to
      Lean/Rich Lean/Rich Normal - A
      Lean Lean Actual air fuel ratio lean
      • PCV valve and hose

      • PCV hose connections

      • Gas leak from exhaust system

      • Intake system

      • Fuel pressure

      • Mass air flow meter sub-assembly

      • Engine coolant temperature sensor

      • EGR valve assembly

      Rich Rich Actual air fuel ratio rich
      • Gas leak from exhaust system

      • Ignition system

      • Fuel pressure

      • Mass air flow meter sub-assembly

      • Engine coolant temperature sensor

      • EGR valve assembly

      Lean Lean/Rich Air fuel ratio sensor (sensor 1) malfunction
      • Air fuel ratio sensor (sensor 1)

      B
      Rich Lean/Rich Air fuel ratio sensor (sensor 1) malfunction
      • Air fuel ratio sensor (sensor 1)


      • Lean: During the Control the Injection Volume for A/F Sensor Active Test, the air fuel ratio sensor (sensor 1) output current (A/F (O2) Sensor Current B1S1 or A/F (O2) Sensor Current B2S1) is consistently higher than 0.037 mA, and the air fuel ratio sensor (sensor 2) output currents (A/F (O2) Sensor Current B1S2 or A/F (O2) Sensor Current B2S2) is consistently higher than 0.33 mA.

      • Rich: During the Control the Injection Volume for A/F Sensor Active Test, the A/F (O2) Sensor Current B1S1 or A/F (O2) Sensor Current B2S1 is consistently below -0.075 mA, and the A/F (O2) Sensor Current B1S2 or A/F (O2) Sensor Current B2S2 is consistently below -0.86 mA.

      • Lean/Rich: During the Control the Injection Volume for A/F Sensor Active Test, the output value of the air fuel ratio sensor (sensor 1) or air fuel ratio sensor (sensor 2) alternate correctly.

      Tip:

      Refer to "Data List / Active Test" [A/F (O2) Sensor Current B1S1, A/F (O2) Sensor Current B2S1, A/F (O2) Sensor Current B1S2 and A/F (O2) Sensor Current B2S2].

      Click here


  15. Click here

    READ VALUE USING GTS (COOLANT TEMPERATURE)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine / Data List / Coolant Temperature.


      1. Powertrain > Engine > Data List
        Tester Display
        Coolant Temperature




    5. Read the Data List twice, when the engine is both cold and warmed up.

      Standard
      GTS Display Condition Specified Condition
      Coolant Temperature Cold engine Same as ambient air temperature
      Warm engine Between 75 and 100°C (167 and 212°F)
      Tip:

      Perform "Inspection After Repair" after replacing the engine coolant temperature sensor.

      Click here

      Result
      Proceed to
      OK
      NG

  16. Click here

    PERFORM ACTIVE TEST USING GTS (CONTROL THE EGR STEP POSITION)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Put the engine in Inspection Mode (2WD for measuring Exhaust Gas).


      1. Powertrain > Hybrid Control > Utility
        Tester Display
        Inspection Mode




    5. Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher.

      Tip:

      The A/C switch and all accessory switches should be off.

    6. Enter the following menus: Powertrain / Engine / Active Test / Control the EGR Step Position / Data List / Intake Manifold Absolute Pressure and Engine Independent.


      1. Powertrain > Engine > Active Test
        Active Test Display
        Control the EGR Step Position
        Data List Display
        Intake Manifold Absolute Pressure
        Engine Independent






    7. Confirm that the value of Data List item Engine Independent is "Operate" then check the value of Intake Manifold Absolute Pressure while performing the Active Test.

      Note:
      • Make sure that the value of Data List item Engine Independent is "Operate" while performing the Active Test.

      • Do not leave the EGR valve open for 10 seconds or more during the Active Test.

      • Be sure to return the EGR valve to step 0 when the Active Test is completed.

      • Do not open the EGR valve 30 steps or more during the Active Test.

      OK
      The value of Intake Manifold Absolute Pressure changes in response to the EGR step position when the value of Engine Independent is "Operate".
      Standard
      - EGR Step Position (Active Test)
      0 Steps 0 to 30 Steps

      Intake Manifold Absolute Pressure

      (Data List)

      (EGR valve is fully closed) Intake Manifold Absolute Pressure value is at least +10 kPa (1.45 psi) higher than when EGR valve is fully closed
      Tip:
      • If the value of Data List item Engine Independent is "Not Opr" when the engine is idling, charge control is being performed. Perform the Active Test after charge control is complete ("Operate" is displayed).

      • While performing the Active Test, if the increase in the value of Intake Manifold Absolute Pressure is small, the EGR valve assembly may be malfunctioning.

      • Even if the EGR valve assembly is malfunctioning, rough idling or an increase in the value of Intake Manifold Absolute Pressure may occur while performing the Active Test. However, the amount that the value of Intake Manifold Absolute Pressure increases will be smaller than normal.

      Result
      Proceed to
      OK
      NG

  17. Click here

    INSPECT EGR VALVE ASSEMBLY


    1. Remove the EGR valve assembly.

      Click here

    2. Check if the EGR valve is stuck open.

      OK
      EGR valve is tightly closed.
      Tip:

      Perform "Inspection After Repair" after replacing the EGR valve assembly.

      Click here

      Result
      Proceed to
      OK
      NG

  18. Click here

    READ VALUE USING GTS (MASS AIR FLOW SENSOR)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Put the engine in Inspection Mode (2WD for measuring Exhaust Gas).


      1. Powertrain > Hybrid Control > Utility
        Tester Display
        Inspection Mode




    5. Start the engine.

    6. Enter the following menus: Powertrain / Engine / Data List / Engine Speed, Mass Air Flow Sensor and Coolant Temperature.


      1. Powertrain > Engine > Data List
        Tester Display
        Engine Speed
        Mass Air Flow Sensor
        Coolant Temperature






    7. Allow the engine to idle until Coolant Temperature reaches 75°C (167°F) or higher.

    8. Read Mass Air Flow Sensor with the engine speed at 2500 rpm.

      Tip:

      During charge control, the engine speed is set at idle. Therefore, the engine speed does not increase when depressing the accelerator pedal. In this case, read the Data List item after charge control has completed.

      Standard
      GTS Display Condition Specified Condition
      Mass Air Flow Sensor

      Engine warmed up

      Shift position: P

      A/C: Off

      Engine Speed: 2500 rpm

      Between 10.8 and 16.0 gm/sec
      Result
      Proceed to
      OK
      NG

  19. Click here

    CHECK FUEL PRESSURE (FOR LOW PRESSURE SIDE)


    1. Check the fuel pressure (for low pressure side).

      Click here

      Result
      Proceed to
      OK
      NG

  20. Click here

    CHECK FOR EXHAUST GAS LEAK


    1. Check for exhaust gas leaks.

      OK
      No gas leaks.
      Tip:

      Perform "Inspection After Repair" after repairing or replacing the exhaust system.

      Click here

      Result
      Proceed to
      OK
      NG

  21. Click here

    INSPECT IGNITION SYSTEM


    1. Inspect the ignition system.

      Click here

      Tip:
      • If the spark plugs or ignition system malfunctions, engine misfire may occur. The misfire count can be read using the GTS. Enter the following menus: Powertrain / Engine / Data List / Misfire Count Cylinder #1 to Misfire Count Cylinder #6.

      • Perform "Inspection After Repair" after repairing or replacing the ignition system.

        Click here

      Result
      Proceed to
      OK
      NG

    • OKClick here

      GO TO STEP 30

    • NG

      REPAIR OR REPLACE IGNITION SYSTEM

  22. Click here

    CHECK FUEL LINE


    1. Check the fuel lines for leaks or blockage.

      Result
      Proceed to
      OK
      NG

    • OK

      GO TO FUEL PUMP CONTROL CIRCUITClick here

    • NG

      REPAIR OR REPLACE FUEL SYSTEM

  23. Click here

    INSPECT AIR FUEL RATIO SENSOR (SENSOR 1) (HEATER RESISTANCE)


    1. Inspect the air fuel ratio sensor (sensor 1).

      Click here

      Tip:

      Perform "Inspection After Repair" after replacing the air fuel ratio sensor (sensor 1).

      Click here

      Result
      Proceed to
      OK
      NG

  24. Click here

    CHECK TERMINAL VOLTAGE (POWER SOURCE OF AIR FUEL RATIO SENSOR (SENSOR 1))


    1. Disconnect the air fuel ratio sensor (sensor 1) connector.

    2. Turn the power switch on (IG).

    3. Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      D18-2 (+B) - Body ground Power switch on (IG) 11 to 14 V
      D19-2 (+B) - Body ground Power switch on (IG) 11 to 14 V
      Result
      Proceed to
      OK
      NG

    • OKClick here
    • NG

      REPAIR OR REPLACE AIR FUEL RATIO SENSOR (SENSOR 1) POWER SOURCE CIRCUIT

  25. Click here

    CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR - ECM)


    1. Disconnect the air fuel ratio sensor (sensor 1) connector.

    2. Disconnect the ECM connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      D18-1 (HA1A) - D1-52 (HA1A) Always Below 1 Ω
      D18-3 (A1A+) - D1-125 (A1A+) Always Below 1 Ω
      D18-4 (A1A-) - D1-126 (A1A-) Always Below 1 Ω
      D19-1 (HA2A) - D1-17 (HA2A) Always Below 1 Ω
      D19-3 (A2A+) - D1-123 (A2A+) Always Below 1 Ω
      D19-4 (A2A-) - D1-124 (A2A-) Always Below 1 Ω
      D18-1 (HA1A) or D1-52 (HA1A) - Body ground and other terminals Always 10 kΩ or higher
      D18-3 (A1A+) or D1-125 (A1A+) - Body ground and other terminals Always 10 kΩ or higher
      D18-4 (A1A-) or D1-126 (A1A-) - Body ground and other terminals Always 10 kΩ or higher
      D19-1 (HA2A) or D1-17 (HA2A) - Body ground and other terminals Always 10 kΩ or higher
      D19-3 (A2A+) or D1-123 (A2A+) - Body ground and other terminals Always 10 kΩ or higher
      D19-4 (A2A-) or D1-124 (A2A-) - Body ground and other terminals Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    • OKClick here
    • NG

      REPAIR OR REPLACE HARNESS OR CONNECTOR

  26. Click here

    REPLACE AIR FUEL RATIO SENSOR (SENSOR 1)


    1. Replace the air fuel ratio sensor (sensor 1).

      Click here

      Tip:

      Perform "Inspection After Repair" after replacing the air fuel ratio sensor (sensor 1).

      Click here

      Result
      Proceed to
      NEXT

  27. Click here

    CLEAR DTC


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Clear the DTCs.


      1. Powertrain > Engine > Clear DTCs


    5. Turn the power switch off and wait for at least 30 seconds.

      Result
      Proceed to
      NEXT

  28. Click here

    CHECK WHETHER DTC OUTPUT RECURS (DTC P017100, P017200, P017400, P017500, P117000 OR P117B00)


    1. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern.

    2. Enter the following menus: Powertrain / Engine / Trouble Codes.

    3. Read the pending DTCs.


      1. Powertrain > Engine > Trouble Codes


      Result
      Result Proceed to
      DTC P017100, P017200, P017400, P017500, P117000 and/or P117B00 is output A
      DTCs are not output B

  29. Click here

    READ VALUE USING GTS (MASS AIR FLOW SENSOR)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Put the engine in Inspection Mode (2WD for measuring Exhaust Gas).


      1. Powertrain > Hybrid Control > Utility
        Tester Display
        Inspection Mode




    5. Start the engine.

    6. Enter the following menus: Powertrain / Engine / Data List / Engine Speed, Mass Air Flow Sensor and Coolant Temperature.


      1. Powertrain > Engine > Data List
        Tester Display
        Engine Speed
        Mass Air Flow Sensor
        Coolant Temperature






    7. Allow the engine to idle until Coolant Temperature reaches 75°C (167°F) or higher.

    8. Read Mass Air Flow Sensor with the engine speed at 2500 rpm.

      Tip:

      During charge control, the engine speed is set at idle. Therefore, the engine speed does not increase when depressing the accelerator pedal. In this case, read the Data List item after charge control has completed.

      Standard
      GTS Display Condition Specified Condition
      Mass Air Flow Sensor

      Engine warmed up

      Shift position: P

      A/C: Off

      Engine Speed: 2500 rpm

      Between 10.8 and 16.0 gm/sec
      Result
      Proceed to
      NEXT

  30. Click here

    CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER SUB-ASSEMBLY CONNECTOR CONNECTION)


    1. Check the connection and terminal contact pressure of connectors and wire harnesses between the mass air flow meter sub-assembly and ECM.

      Click here

      Tip:

      Repair any problems.

      Result
      Proceed to
      NEXT

  31. Click here

    CLEAR DTC


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Clear the DTCs.


      1. Powertrain > Engine > Clear DTCs


    5. Turn the power switch off and wait for at least 30 seconds.

      Result
      Proceed to
      NEXT

  32. Click here

    CHECK WHETHER DTC OUTPUT RECURS (DTC P017100, P017200, P017400, P017500, P117000 OR P117B00)


    1. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern.

    2. Enter the following menus: Powertrain / Engine / Trouble Codes.

    3. Read the pending DTCs.


      1. Powertrain > Engine > Trouble Codes


      Result
      Result Proceed to
      DTC P017100, P017200, P017400, P017500, P117000 and/or P117B00 is output A
      DTCs are not output B

  33. Click here

    CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER SUB-ASSEMBLY - ECM)


    1. Disconnect the mass air flow meter sub-assembly connector.

    2. Disconnect the ECM connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      D33-3 (VCC) - D1-90 (VCVG) Always Below 1 Ω
      D33-1 (FG) - D1-116 (VG) Always Below 1 Ω
      D33-2 (E2G) - D1-115 (E2G) Always Below 1 Ω
      D33-3 (VCC) or D1-90 (VCVG) - Body ground and other terminals Always 10 kΩ or higher
      D33-1 (FG) or D1-116 (VG) - Body ground and other terminals Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    • OKClick here
    • NG

      REPAIR OR REPLACE HARNESS OR CONNECTOR

  34. Click here

    REPLACE MASS AIR FLOW METER SUB-ASSEMBLY


    1. Replace the mass air flow meter sub-assembly.

      Click here

      Tip:
      • If the result of the inspection performed in step 18 and 29 indicated no problem, proceed to the next step without replacing the mass air flow meter sub-assembly.

      • Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly.

        Click here

      Result
      Proceed to
      NEXT

  35. Click here

    CLEAR DTC


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Clear the DTCs.


      1. Powertrain > Engine > Clear DTCs


    5. Turn the power switch off and wait for at least 30 seconds.

      Result
      Proceed to
      NEXT

  36. Click here

    CHECK WHETHER DTC OUTPUT RECURS (DTC P017100, P017200, P017400, P017500, P117000 OR P117B00)


    1. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern.

    2. Enter the following menus: Powertrain / Engine / Trouble Codes.

    3. Read the pending DTCs.


      1. Powertrain > Engine > Trouble Codes


      Result
      Result Proceed to
      DTC P017100, P017200, P017400, P017500, P117000 and/or P117B00 is output A
      DTCs are not output B